Methods Engineer

Responsibilities

• Utilize Catia V5 to design & draft tooling solutions to support aircraft modification and instrumentation installation.
• Ensure all designs, data, and documentation adheres to ITAR, DOD, and program specific security requirements.
• Collaborate with flight test engineers, stress, and mechanics to create functional, safe, and reliable tooling.
• Coordinate with suppliers, internal shops, & customers to ensure manufacturability and rapid turnaround of complex tooling.
• Create laser tracker support models and instructions for locating critical parts within the aircraft reference system per interface control documentation (ICD) and internal/external conformance.
• Own and manage tooling schedules, balancing multiple priorities to ensure on time delivery of design packages within the forecasted budget.
• Create a variety of tool types such as Floor Assembly Jigs, Drill Jigs, Holding Fixtures, Overhead Mechanical Equipment, Shipping Fixtures, Weld Jigs, Contour Templates, Scaffolding etc.
• Build BOM’s and coordinate with Material Logistics for the ordering of tooling raw materials and components.
• Provide estimates for the Bids & Proposals team for internal & external tooling.
• Support the Methods team with assembly build sequencing.
• Create visual work instructions to showcase how tooling aligns with project objectives.
• Create formal documents (TCM’s) to resolve technical issues or questions regarding tooling.
• Analysis of tolerances from Laser Shoot & CMM inspections.

• 10 years supporting major aerospace and defense programs through the design and delivery of complex assembly tooling, jigs, fixtures, and mechanical systems (preferred)
• Proficient in Catia V5 & Enovia.
• Experience with NX & Teamcenter.
• Proficient in Word, Excel, & PowerPoint.
• Knowledge of aircraft shoring practices.
• Knowledge of traditional tooling practices.
• Knowledge of traditional & NC machining practices & processes.