Process Engineer

Location: Sissonville

About Us:

Niterra North America, Inc., established in 1936 and formerly known as NGK Spark Plugs (U.S.A.), Inc., is a global leader in spark plug and oxygen sensor technology and quality. With a legacy of innovation and excellence, Niterra is evolving its business portfolio, leveraging core ceramic technologies to venture beyond traditional domains. The company is committed to developing solutions that address social issues and promote sustainability.

Summary:

As a Process Engineer at Niterra, you will be responsible for advancing manufacturing capabilities through the development and optimization of automated systems. This role focuses on designing, testing, and debugging PLC and HMI logic while integrating advanced technologies like sensors and vision systems into existing equipment. You will lead cross-functional automation projects and continuous improvement initiatives (Kaizens) to enhance equipment efficiency and meet KPI targets.

Additionally, you will provide technical support for maintenance, conduct root cause analyses for process improvements, and utilize AutoCAD and 3D printing to develop prototypes and solutions that drive operational success.

Responsibilities:

PLC Programming and Troubleshooting:

* Develop, test, and debug PLC and HMI logic to improve machine operations and automation.

* Diagnose and resolve issues related to PLC-controlled machinery, identifying failures in mechanical, pneumatic, and electrical components.

* Integrate new technologies (e.g., sensors, vision systems) into existing PLC-controlled equipment.

Maintenance and Support:

* Provide advanced maintenance assistance to production lines, collaborating with technical maintenance and engineering specialists as needed.

* Offer engineering-related advice and analysis on equipment specifications and procedures.

* Support preventive and predictive maintenance initiatives and accurately document all repairs and project modifications.

* Collaborate with engineering and maintenance teams on repairs, modifications, and upgrades, communicating new techniques to technical maintenance staff for consistency.

Project Management and Process Improvement:

* Lead or participate in cross-functional teams for automation projects, process improvements, cost-saving initiatives, and continuous improvements (Kaizens).

* Develop and execute automation projects to enhance equipment efficiency and functionality, and oversee project scopes and timelines.

* Manage labor costs and productivity for assigned projects, and monitor system performance data to recommend improvements.

* Analyze KPI data to identify new project focus areas to reduce labor costs, improve KPI targets, and meet commitments to problem-solving platforms (Quality Circles, 4DX, etc.).

* Provide detailed reports on automated system changes, including cost savings, efficiency gains, and KPI improvements from completed projects.

* Conduct detailed root cause analysis for process improvements and present findings to management as needed.

* Perform correlations and time studies to analyze process improvement opportunities.

Training and

Collaboration:

* Train production and maintenance staff on PLC systems and automated equipment as needed.

* Support training for Engineering Specialists on 3D printers and AutoCAD or similar software, as needed.

* Collaborate with vendors and contractors to troubleshoot and resolve complex automation issues.

* Develop procedures for production, technical maintenance, and engineering to establish uniformity and efficient methods related to their processes or modifications as needed.

AutoCAD & 3D Printing:

* Assemble and disassemble designed prototypes or products for testing or modification.

* Fulfill 3D print orders for spare part systems or other departments.

* Maintain an organized 3D printer room, adhering to 5S standards.

* Utilize the 3D printer to create spare parts or prototypes for improvement projects.

* Design AutoCAD wiring schematics and parts drawings for projects or other department requests.

Statistical Process Control (SPC):

* Utilize SPC software for administrative requests from other departments.

* Compile and analyze SPC data for production, technical maintenance, and quality departments as needed.

Compliance and Safety:

* Adhere to all company policies and procedures, including those related to IATF, ISO, TISAX, ISMS, and Safety related policies.

* Perform all work in accordance with quality, environmental, and regulatory procedures and guidelines.

* Provide prompt and accurate communication to appropriate personnel as required.

Other Duties:

* Performance of household duties, including 5S.

* Promptly report any abnormalities to management.

* Perform other duties as assigned by management.

* Overtime and shift changes may be necessary.

Qualifications:

* Bachelor's degree in Engineering (Mechanical, Electrical, Industrial, or a related field) preferred.

* Equivalent experience (5+ years in a related engineering role) with a High School Diploma or GED will be considered in lieu of a…