Process Technician III

PROCESS TECHNICIAN III

Actively Hiring – Immediate Openings

Hours: full-time position.

Competitive pay & benefits: paid overtime, health, dental, vision, paid time off, 401k with match…and more!

• Be able to effectively operate equipment as required.
• Set up molds and establish process parameters in various molding machines using established documentation, tools, quality and production concepts in accordance with established safety procedures.
• Responsible for starting up machines to produce quality product within validated molding processes.
• Operate Injection molding machines and auxiliary equipment to manufacture product which conforms to quality specifications, at the rated output.
• Perform and maintain safe and efficient tool and machine set-up, operation, and process capabilities to meet customer on-time delivery and quality expectations.
• Perform startups including completion of all required quality management system documentation.
• For end-to-end molding through secondary packaging equipment, troubleshoot quality/part issues by confirming plastic conditions and performing root cause analysis to determine true root cause solutions.
• Verify process parameters prior to start up and assure process is running to validated parameters.
• Identify machine problems and communicate to maintenance as required.
• Resolve basic mold issues and/or secondary packing equipment issues.
• Work with other molding team members to keep equipment running during breaks and callouts.
• Perform thorough product inspections and make appropriate decisions relative to product quality requirements.
• Work flexible shifts and overtime as needed and maintain reliable attendance.
• Lead project work for process improvements, Design of Experiments (DOE), and/or CAPA problem resolution for process development.
• Develop molds capable of running repeatable and robust molding processes by collaboratively working with Engineering, Quality, and Production teams.
• Employ and document process development procedures based on scientific molding principles, applicable DOE’s and RJG technology. Ensure that the development history of molds is documented and forwarded to Document Control.
• Work with project engineers and tool room to inspect and benchmark molds in the tool room prior to beginning process development.
• Help refine and continuously improve process development capability and mold validation process.
• Develop ideal nominal processes while achieving or exceeding quoted cycle times.
• Troubleshoot production molds and assist Production as needed.
• Establish Master Cycle Cards for legacy molds.
• Provide input on tool design at tool design meetings.
• Maintain required process documentation.
• Maintain a clean and safe work environment.
• Adhere to and communicate to others all plant Health, Safety and Quality guidelines and GMP.
• Other duties as assigned.

• Adhere to safety policies.
• Maintain a clean and safe work area and report any unsafe conditions to supervisor.
• Wear company issued personal protective equipment (PPE) such as uniforms, gloves, hairnets.

“A Comar employee who will represent the customer and be the consumer’s advocate”

Are You?

• A High School or Vo-Tech School graduate and 3+ years of experience as a manufacturing process technician and/or related training and experience in mold development.
• Working knowledge and understanding of the molding process, injection mold tooling, and RJG cavity pressure monitoring systems.
• Thorough understanding of scientific molding principles, and IQ-OQ-PQ validation process.
• Certification: RJG certified

• Knowledge of DELMIAWorks (formerly IQMS) Manufacturing software.
• Prior work experience in an ISO 90001/13485 environment.
• Experience in both Injection and extrusion molding equipment and production processes.

• Self-motivated, conscientious, with a results-oriented mindset.
• Good time management, organizational and communication skills to work independently and also in a team environment.
• Ability to read and follow verbal and written instructions; write simple correspondence.
• Proficient with computers – Can log in to IQ and accurately enter production data and complete production…