Machine Operator Night Shift

Overview

Base Pay: $25.25 per hour plus $1 per hour shift differential for night shift

Shift: 6:45 PM-7:00 AM on a 2-2-3 Schedule

Benefits Starting Day 1

Paid Time Off

Weekly Pay

• Visually inspect extruded product for appearance and size defects according to specifications
• Conduct recurrent tests/inspections of products  functional features (including, but not limited to, nail slot depth, weepholes, butt end channel locks, etc.)
• Notify appropriate personnel of product defects
• Assemble cartons for packaging
• Ensure proper packing patterns, product counts, and package enclosures
• Square, glue, seal and label (if necessary) the packed cartons
• Transfer carton to finished product skid
• Discard unacceptable panels in Scrap Rack
• Identify product that is jammed up in production line and assist as necessary
• Identify that line is going down and assist as necessary
• Assist with color and product fixture changes
• Perform line shut down tasks
• Communicate with previous and following shifts  Extrusion Associates about product quality, problems, and status of work in progress
• Perform housekeeping duties as needed such as cleaning up of knock-out build up in MRF cutter
• Complete accurately and legibly all line packaging-related paperwork
• Notify Extrusion Associate 3 or 4 (Operators) of colored light alarm from Ink Jet Printer
• Verify operational status of all equipment on assigned line according to start-up check list
• Maintain extruder and all peripheral line equipment settings to produce outputs that are consistent with product specifications
• Perform product, emboss roll, color die and water fixture changes
• Assist in maintenance of equipment
• Communicate with Maintenance Department and Production Supervisor about machine malfunctions
• Assist with troubleshooting operational problems and adjust equipment to maintain consistency on the extrusion lines
• Inform QA Technician and Production Supervisor(s) of problems or inefficiencies that cannot be corrected
• Assist with extruder machine output changeovers
• Engage in and promote teamwork within work group to ensure efficient product flow and support
• Learn to conduct a variety of line/panel checks to determine product consistency, including panel thickness, width, length, radius, hook, nail hems, perforation, and weep holes
• Perform required quality, product, equipment, and gauge checks to ensure product specification are maintained
• Learn to manage extrusion line performance through understanding of ratio of good pounds to salvage
• Maintain standard run conditions, notifying help when deviations may be required
• Accurately perform pre-start checks of all equipment, gauges etc.
• Perform housekeeping duties per 5S standards
• Monitor Extrusion Associate 1s and 2s to ensure consistency and quality of product packed
• Complete extrusion, quality assurance and safety related paperwork
• Refer to Production Schedule for color of product, product number and quantity to be produced
• Locate Quality Assurance Specification from Lab to adhere to specifications for appropriate product
• Develop communication skills so knowledge can be shared with previous and following shifts  Extrusion Associates about product quality, problems, and status of work in progress
• Refer to Production Schedule for color of product, product number and quantity to be produced

Experience: Must be able to perform the functions of a Production Associate 1 and 2 (Packer and Packer Trainer)

Knowledge: Must be able to read, write and have working knowledge of machine mechanics. Must have good mechanical and mathematical aptitude.

Mental/Physical/Visual Demands: Must possess common sense, positive attitude, and demonstrate excellent attendance. Must be quality and safety conscious, a team player. Must have good communication skills and the ability to interact with people. Must be detail oriented with ability to operate, read, and interpret test equipment/findings. Must have ability to learn to operate a computer and ten key. Needs ability to use and read calipers and micrometers to within one thousandth of an inch.

Must be able to work quickly with product and be able to lift 86 pounds maximum, be able to lift with assistance 87 to 100 pounds, keep colors separate, and record weights accurately. Must have excellent manual dexterity.

Working Conditions: Extensive standing, frequent bending, lifting, pulling, pushing, reaching, twisting and walking. Extreme weather conditions and conflicts over acceptable product quality possible.

Equipment/Tools Used: Hearing protection, safety glasses, tape measure, sawing glove, hack saw, packing gloves, toolbox and contents, micrometers, calipers, and other PPE needed per SWI.

Safety: Safe work performance is required from each employee at all times. Additionally, the proper discharge of safety responsibilities is an integral part of each employee s performance appraisal.

Consequences of Error: When this job is not performed adequately, it may cause customer complaints, loss of customer(s) and, therefore, loss of company…