Lead Engineer - Virtual Discrete Event Simulation

At Tata Technologies, we make product development dreams a reality by designing, engineering, and validating the products of tomorrow for the world’s leading manufacturers. Due to continued growth, we are recruiting for a Lead Engineer - Virtual Discrete Event Simulation, based in Gaydon, UK.

The role is the principal virtual discrete event simulation engineer for Manufacturing Engineering and will be responsible for leading vehicle or system programmes Discrete Event Simulation function, modelling the process flow from concept thru to the delivery phase to JOB1 + 90 days.

Responsible for the development and delivery of the Discrete Event Simulation model and documentation, modelling the process flow from concept thru to the delivery phase to JOB1 + 90 days. The model will be developed to include, but not limited to:

• Discrete Event Simulation
• Lead the DES model generation from concept modelling to fully detailed mimic of the programme/system that meets the design scope, operating principles, performance metrics, safety, quality, delivery, cost, people and environment objectives.
• Lead the system optimisation, cost avoidance, best practices capturing and sharing with relevant stakeholders.
• Work effectively with design teams to develop and optimise solutions considering multi-attributes within defined deadlines and time constraints.
• Guide the process using product knowledge and awareness of potential design constraints to ensure due consideration is given in developing solutions.
• Coordinate and lead projects and teams feedback of results as required through design/project reviews/DES Dashboards.
• Lead optimisation of the DES model against different model derivative mixes and operational parameters.
• Lead the bottleneck analysis of the system and develop strategies to remove bottlenecks.
• Lead volume throughput increase studies and system what‑if analyses.
• Guide the process to adhere to vehicle derivative sequencing and build‑to‑sequence rules.
• Support continuous development of tools and techniques which enhance capability, improve quality and robustness of DES models.
• Mentor and train junior team members and graduates.
• Undertake any other work as directed by line manager.

• Demonstrable working knowledge and experience of Discrete Event Simulation toolset.
• Previous experience and background in production process flow simulation and problem solving on complex technical systems.
• Experience in bottleneck analysis using Discrete Event Simulation.
• Experience delivering Discrete Event Simulation to programme KPIs and targets.
• Proven project and people management skills.
• Experience in production sites.
• Ability to develop and deliver presentations to work groups and senior management.
• Proficient in Microsoft PowerPoint, Teams and Excel.
• Thorough understanding and application of Lean tools and techniques.
• Experience working in a fast‑paced manufacturing environment.
• Experience in automotive production and programme integration.
• Strong communication skills, team player, resilient, integrity, and humility.
• Capability to enable speed in decision making through alignment, clarity, appropriate resources and sense of urgency.

• Pension scheme with up to 5% employer contribution.
• Private healthcare.
• Group income protection.
• Employee Assistance Program.
• Group life assurance.
• Health cash plan.

In return for your expertise, we offer a competitive salary and an excellent benefits package.

If you are passionate about innovation and want to join a global engineering company, this is the place for you.

Tata Technologies:
Engineering a better world.

We thank all applicants for their interest. Applications will be reviewed against the role criteria. Only shortlisted candidates will be contacted. If you do not hear from us within 10 working days, your application has not been successful; however, your details may be retained for future opportunities.