Gear Machining Launch Process Engineer

Overview

Title: Gear Machining Launch Process Engineer

Description:

STG is a Preferred Vendor of a major Automotive Firm in MI. The client is actively looking for multiple Gear Machining Launch Process Engineers. STG has a 98% repeat business rate from existing clients and has achieved industry awards and recognition for our services. Crain’s Detroit Business named STG to Michigan’s Fastest Growing Companies list in 2020 and 2019, Top IT Services Company’s List in 2020, 2019, and 2018, and Top Minority Business Enterprise List in 2020, 2019, and 2019.

STG emphasizes CULTURE, EMPOWERMENT, and MEASUREMENT of RESULTS, with recognition for TEAMWORK and INDIVIDUAL performance.

Position

Description:

This role is for a gear machining launch process engineer.

At Ford Motor Company, we design, manufacture and sell high quality vehicles. We value the diverse perspectives employees bring and focus on the quality of our vehicles, the environment, the community, and the world we live in. This role collaborates with the headquarters launch team and suppliers to ensure the incoming manufacturing line meets key business metrics for long-term success of Ford Motor Company.

• Support Manufacturing Process Engineering activity for Gear machining
• Drive continuous improvement in safety, quality and productivity
• Complete all PPAP quality launch documentation
• Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
• Develop action plans to investigate and prioritize open issues and verify corrective actions on internal processes and supplier processes
• Lead and conduct process audits to ensure process discipline is consistent with Powertrain guidelines
• Conduct job ergonomic evaluations and deliver corrective actions as required
• Create process and instruction sheets supporting quality methods and processes
• Deliver capable processes and tools for all gear machining operations
• Lead variability reduction and lean manufacturing initiatives and best practices
• Ensure compliance to Plant, Corporate, Governmental and Environmental standards
• Support ISO 14001 compliance and internal ISO auditing and compliance as required
• Identify throughput constraints and drive root cause improvements to achieve Rate of Climb targets

• Primary
  
  Skills Required:
  
  Manufacturing Engineering, Lean Manufacturing, Manufacturing Processes, Leadership, Communications
• Primary Skills Preferred: Six Sigma Methodology, Corrective And Preventive Action (CAPA), Quality Control, Ford powertrain
• Experience
  
  Required:
  
  5+ years of related experience
• Demonstrated leadership in ONE FORD (leadership) behaviors with strong interpersonal, teambuilding, and communication skills
• Education: Bachelor’s degree in Engineering (
  
  Education Required:
  
  High School Diploma / GED; Education Preferred: Bachelor’s Degree)
• Experience in:
  Hypoid Bevel process understanding (blanking, milling, grinding, heat treat, shot peening);
  Quality Assessment tools (QDAS, Minitab);
  Klingelnberg P40 & Gleason Nano Gear CMM;
  Effective oral and written communication;
  Lean Manufacturing and Six Sigma experience; 8D and 5
  
  Why corrective action and problem solving;
  Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping; DMAIC and DMADV (DFSS) Project Methodology; FMEA, PPAP, and DOEs

Interested/qualified candidates should email their word formatted resumes to Ms. Rama Narayanan at and/or contact at . In the subject line of the email please include:
First and Last Name Gear Machining Launch
Process Engineer

For more information about STG, please visit us at