Engineering Controls Specialist
Listed on 2026-01-17
-
Engineering
Electrical Engineering, Manufacturing Engineer -
Manufacturing / Production
Electrical Engineering, Manufacturing Engineer
Now Hiring:
Engineering Controls Specialist
Location:
Sterling Heights, MI
Pay Rate: $42.30/hour
Shift: Morning Shift | 6:30 AM - 3:00 PM
Overtime:
Required, up to 20 hours/week
Work Type:
Fully Onsite
- Medical, dental, vision, and pet insurance
- 401(k) Retirement Savings Plans
- Employee Assistance Program (EAP)
- Commuter/Parking Accounts
- People Perks
- Health Savings Account (HSA)
- AD & D Insurance
We are seeking an experienced Engineering Controls Specialist to support and improve manufacturing control systems, automation, and plant equipment performance. This role focuses on troubleshooting, programming, and optimizing PLC- and robot-controlled systems while leveraging Factory Information Systems (FIS) data to improve safety, quality, and productivity.
Key Responsibilities- Develop and implement improvements to control systems and automation using FIS data
- Lead troubleshooting and root cause analysis of equipment, automation, and controls issues
- Coordinate resources to resolve performance issues and validate corrective actions
- Program and reprogram PLC, CNC, robots, and automation systems for engineering changes
- Maintain and manage program backups for machinery and automation equipment
- Support integration of controls with IT systems such as FIS, Error Proofing, QWX, and QTS
- Review cycle times and equipment performance using plant monitoring software
- Support new installations of automation, robotics, material handling, and machinery
- Assist in training manufacturing personnel and plant electricians
- Review project installations and participate in equipment safety risk assessments
- 5+ years of experience in Controls Engineering, Automation, or Manufacturing Engineering
- Strong PLC programming and troubleshooting experience
- Experience with Siemens, Allen-Bradley, and/or Rexroth PLC controllers
- Knowledge of manufacturing automation, CNC, and robotics systems
- Ability to work cross-functionally with UAW maintenance, vendors, and process teams
- Proficiency with Microsoft Office (Excel, PowerPoint, Outlook)
- Demonstrated leadership, communication, and problem-solving skills
- High School Diploma or GED (required)
- Bachelor's Degree in Engineering
- Experience with robotics and computer vision systems
- Siemens Step 7 and TIA Portal programming and troubleshooting
- Familiarity with UL508A and NFPA 79 safety standards
- Fanuc robot and controls troubleshooting experience
- Lean Manufacturing and Six Sigma experience
- Structured problem-solving methods (
8D, 5-Why
) - Experience with 5S, Kanban, Poka-Yoke, and Value Stream Mapping
- Required: High School Diploma / GED
- Preferred: Bachelor's Degree in Engineering
- Fully onsite role in a high-volume manufacturing environment
- Morning shift with required overtime
- Safety training and PPE required per plant standards
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