Automation Research & Development Engineer

Kaiser Aluminum is known around the world for its superior quality. Our secret is what we put into it-innovative thinking, industry-leading reliability, and a world-class commitment to customer service. In short, the same qualities we look for in our people. We are looking for an Automation & Development Engineer to join Kaiser Aluminum onsite in Spokane Washington!

We are seeking an engineer or scientist who solves real-world manufacturing problems by writing code, with a deep interest and knowledge about manufacturing process optimization and data analytics. The ideal candidate will have expertise in using modern technologies and data-driven methodologies to enhance manufacturing processes.

Must be a U.S. person (identified as U.S. Citizen, U.S. Permanent Resident (Green Card), any individual who is granted status as a "protected person" under 8 U.S.C. 1324b(a)(3).

Benefits

* Salary range $85,000 to $125,000 commensurate with experience.

* High deductible medical, dental, vision, and basic life insurance, including spouse and children (modest payroll deductions).

* 10 paid holidays per year.

* Vacation (3 weeks starting out).

* Supplemental leave (used in conjunction with Washington Paid Family & Medical Leave).

* 401K with matching company funds.

* Quarterly bonus structure.

* Tuition reimbursement.

* A collaborative, team-oriented culture that values initiative and continuous improvement.

* Opportunities to work on a wide range of projects, from low-level equipment/process control to high-level, plant-wide digital integration systems.

* Hands-on work with Industry 4.0 tools such as IoT sensors, data analytics, machine learning, digital twins, and smart factory systems.

* Dedicated time and resources to explore, test, and implement new solutions and technologies.

* Training in Lean Manufacturing, Six Sigma, advanced manufacturing software/hardware, metrology, and more.

* Mentorship, cross-functional team experiences, and exposure to leadership - technical or Management - for those looking to advance.

Ideal Candidate:

* Proficient in process control, data analytics, and optimization using modern tools.

* Experienced in design of equipment and processes to solve manufacturing challenges.

* Has strong knowledge of advanced technologies, such as machine learning and simulation tools

What you will work on:

* Leverage data analytics, process control, and cutting-edge technologies to improve and optimize manufacturing processes.

* Develop and deploy software and systems supporting Industry 4.0 initiatives, including:

* Data warehousing for advanced analytics.

* Vertical & horizontal integration of manufacturing information and control systems.

* Simulation and Digital Twins to model and optimize processes.

* Advanced measurement systems for capturing and analyzing critical process variables.

* Implement advanced technologies, such as:

* Computer Vision

* Machine Learning

* Internet of Things (IoT)

* Support new process and product R&D by developing control systems, data collection, visualization, and analysis tools.

* Build and deploy software solutions to improve process visualization and control, with metrics such as Overall Equipment Effectiveness (OEE), Statistical Process Control (SPC), and Quality Compliance.

* Drive continuous process and production improvements through control system enhancements.

* Develop a strong technical understanding of aluminum casting, rolling, heat treatment, and related operations.

* Provide expert technical support to teams in Metallurgy, Quality Control, Engineering, Maintenance, and Production.

* Create and maintain web applications for internal use, improving process transparency and access to critical data.

What you will bring to the role:

* Bachelor's degree or higher degree in Engineering, Physics, or Chemistry with strong aptitude in Math and Software Development.

* Experience converting mathematical models of physical systems into software algorithms (Numerical Methods)

* Familiarity with at least one programming or scripting language (C#, Java, Python, etc.)

* Familiarity with manufacturing software and systems such as PLCs, SCADA, Historians and Reporting (for example: Control Logix, Pi, Wonderware, Ignition, Power BI, Alteryx, etc.)

* Familiarity with database concepts

* Excellent problem solving, investigative, experimental, and statistical analysis skills.

* Ability to apply continuous improvement tools and methodologies to processes and projects

* Proven ability to work in teams

* Ability to manage multiple tasks simultaneously.

* Manufacturing experience is a plus.

WORK ENVIRONMENT

Approximately 80% of the job function is performed in an office setting requiring normal safety precautions, while 20% of the job function is in the plant. There is exposure to operating machinery and a manufacturing environment.

No third-party candidate submissions are being accepted at this time for this opening.

We are an equal opportunity employer. All applicants will be considered based on job-related qualifications and…