More jobs:
Mechanical Designer ; Process Simulate
Job in
Southfield, Oakland County, Michigan, 48033, USA
Listed on 2026-03-09
Listing for:
TEC Group Inc.
Full Time
position Listed on 2026-03-09
Job specializations:
-
Engineering
Robotics, Manufacturing Engineer, Mechanical Engineer
Job Description & How to Apply Below
Mechanical Designer (Process Simulate)
Required Skills & Experience
- Process Simulate Designer / Operator for GM Body Shop Tooling of Body in White (BIW) Assembly
- Approximately 4 to 5+ years of experience and some type of formal simulation program
- Proficient in Siemens Process Simulation Software as an Operator/Designer
- Strong understanding of Mechanical Design tooling fixture of BIW systems
- Knowledge of auto assembly strategies (i.e., part flow within an assembly plant / body shop)
- Ability to travel domestically and internationally (5–20%) for project needs; may be required for technical support
(These are the position’s essential duties and are not an all-inclusive list.)
- Conduct feasibility study and process engineering
- Define the Robotics and Human operation in the 3D environment
- Perform equipment selection (robots, conveyors, tool, etc.) and placement of equipment
- Validate tools to check feasibility
- Develop 3D layout for robotic simulation
- Develop reach studies and paths with customer-required spec/attributes
- Prepare 3D models using CAD software
- Develop kinematics of 3D models and weld guns
- Perform weld/joint distribution, gun selection, and gun sectioning
- Execute technology process path distribution (sealing, arc weld, etc.)
- Validate processes in work cells/stations
- Simulate robot moves to verify cycle time, reachability, and feasibility
- Ensure compliance with safety and ergonomic regulations
- Verify whole simulation cell cycle time with RSC and correct tooling/controls sequence
- Develop off-line complete robot programs with multiple robot brands
- Validate cycle time of each station/line
- Optimize robot programs and find solutions in case of cycle time issues
- Develop robot OLPs to verify reachability of all process and service positions
- Develop robot programs using teach pendant of major robot brands
- Download complete offline robot programs in native robot language
- Configure Robot Controller Simulation (RCS) in simulation software
- Validate cycle time defined in cycle diagrams
- Generate precise evaluation of cycle time through detailed cycle simulation
- Optimize weld distribution to improve cycle time
- Apply robot signal logic with SW
- Interact with stakeholders (Customers, System Engineer, project team) to obtain project input details
- Develop according to customer-prescribed documentation and specification
- Support reviews with customer
- Develop technical documentation for executed projects
- Run swept volumes for robot per customer requirements
- Verify feasibility of solutions and processes; find and solve issues before the manufacturing phase
- Feasibility study
- Line layout planning
- Basics of robot application
- Safety standards (Customer, OSHA, NIOSH)
- Good understanding of IO and transfer of information between Robot and PLC
- Mechanical understanding of industrial equipment and machinery
- Demonstrated ability to solve engineering problems
- Good understanding of robot program flow and basic programming theories and languages
- Experience in at least one major 3D modeling tool (NX, Catia, Solid Works, others) and ability to quickly self-learn remaining tools
- Experience in at least one major 3D simulation tool (Process Simulate, Delmia, Robcad, others) and ability to quickly self-learn remaining tools
- Proficient with at least one or more major robot brands (Comau, ABB, Kuka, Fanuc, Motoman, Kawasaki, others)
- May be required to retrieve backups from production robots and extract relevant information or upload programs to simulation tools with minimal support
- Required to develop OLP programs from simulations and ensure functionality in actual robots with minimal support
- Hands-on experience in at least one automation technology process (Spot Welding, Arc Welding, Sealer/Dispense, Riveting, Palletization, Robotic Material Handling, Paint, etc.)
- Ability to create well-written, concise technical reports and professional documents/videos from simulations illustrating concepts
- Knowledge of Microsoft Office tools (Word, Excel, PowerPoint) or equivalent
- Process Simulate (Siemens)
- NX
- AutoCAD
- Microsoft Excel
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