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Mechanical Designer-Process Simulation

Job in Southfield, Oakland County, Michigan, 48033, USA
Listing for: CAD Engineering Resources, Inc.
Seasonal/Temporary position
Listed on 2026-03-04
Job specializations:
  • Engineering
    Robotics, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 36 USD Hourly USD 36.00 HOUR
Job Description & How to Apply Below
Mechanical Designer - Novi, Michigan
Hybrid position - 4 days onsite and 1 day remote (subject to change)
Short term contract position - through May 17th
Pay Rate: up to $36.00 per hour (based on proven work history)

Mechanical Designer for Process Simulation - General Motors (BIW Tooling Fixture)
This opening is for a Mechanical Designer with GM Process Simulation background for Tooling fixture Body Shop background and experience.

Required Skills for the Mechanical Designer for Process Simulation - General Motors (BIW Tooling Fixture):
  • Process Simulate Designer/Operator for GM Body Shop Tooling of Body-in-White Assembly
  • Approximately 4-5+ years of experience and some type of formal simulation program
  • Ability to travel (5-20%) for project needs, may be required for technical support
  • Proficient in Siemens Process Simulation Software as an Operator/Designer
  • Strong understanding of Mechanical Design tooling fixture of BIW systems. Knowledge of auto assembly strategies (i.e. part flow within an assembly plant/body shop)
These are position essential duties and is not an all-inclusive list:
  • Feasibility study and process engineering
  • Define the Robotics and Human operation in the 3D environment
  • Equipment selection (robots, conveyors, tool, etc.) and placement of equipment
  • Tool validation to check feasibility
  • Develop 3D layout for robotic simulation
  • Develop reach studies and paths with customer required specifications/attributes
  • Preparing 3D models using CAD software
  • Develop Kinematics of 3D models and weld guns
  • Weld/Joint distribution, gun selection, gun sectioning
  • Technology process path distribution (sealing, arc welding, etc.)
  • Validation of processes in work cells/stations
  • Simulate Robot moves to verify cycle time, reachability, and feasibility
  • Ensure compliance with safety and ergonomic regulations
  • Whole Sim cell cycle time, verified wit RSC and correct tooling/controls sequence
  • Develop off-line complete robot programs with multiple robot brands (Comau, KUKA, ABB, Fanuc)
  • Validate the cycle time of each station/line. Optimize robot programs and find solutions in case of cycle time issues
  • Development of robot OLP's to verify reachability of all process and service position
  • Develop robot programs using teach pendant of the major robot brands
  • Download a complete offline robot program. In native Robot language
  • Configure Robot Controller Simulation (RCS) in the simulation software
  • Validate the cycle time defined in the cycle diagrams
  • Generate a precise evaluation of the cycle time through a detailed cycle simulation
  • Optimize weld distribution to improve the cycle time
Required Skills and Experience of the Mechanical Designer for Process Simulation - General Motors (BIW Tooling Fixture):
  • 5+ years of Mechanical Design and Engineering experience in Powertrain or Associate Degree in Mechanical Technology or equivalent experience
  • Interact with stakeholder (Customers, System Engineer, project team) to get project input details
  • Development according to customer prescribed documentation and specification
  • Support Reviews with Customer
  • Development of technical documentation for the projects executed
  • Run Swept Volumes for Robot per Customer requirements
  • Verify the feasibility of solutions and processes. Find and solve issues before the manufacturing phase.
Knowledge & Skills required
:
  • Feasibility Study
  • Line Layout Planning
  • Basics of Robot application
  • Safety standards Customer, OSHA, NIOSH
  • Good understanding of IO, transfer of information between Robot and PLC
  • Mechanical understanding of industrial equipment and machinery
  • Demonstrated ability to solve engineering problems
  • Good understanding of robot program flow and basic programming theories and languages
  • Experience in at least one of the major 3D Modeling (NX, CATIA, Solid Works, etc.) and ability to quickly self-learn any of the remaining
  • Experience in at least one of the major 3D Simulation Modeling tools (Process Simulate, Delmia, Robcad, others) and the ability to quickly self-learning the remaining. Proficient with at least one or more of major product/brand (Comau, ABB, KUKA, Fanuc, Motorman, Kawaski, etc.)
  • May be required to retrieve backups from production robots and extract relevant information or…
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