Chemical Operator

The statements below are intended to describe the general nature and level of work being performed by associates assigned to this job. This job description is not intended to be an exhaustive list of all responsibilities and skills required of associates so classified.

USALCO Savannah Plant, LLC is a major unit within the manufacturing network of a leading provider of aluminum-based component products used in water treatment, pulp and paper manufacturing, the making of catalysts for oil refining, the housing market and other sectors. The right individual will have a can-do attitude, the ability to be part of a team while operating independently, and consistently performs to very high standards.

The person in this role is responsible for manufacturing chemical products while assuring compliance is achieved in all company associated policies. The position requires a motivated, detail oriented, and results driven team player who:

• Incorporates safety and quality into every decision while performing day-to-day activities
• Effectively communicates with Supervisor and peers
• Can efficiently operate chemical processes and equipment to safely manufacture quality products
• Will actively seek out opportunities for process improvement and take full responsibility for collaborating with management and peers to implement approved changes in a timely manner.

The employee in this position will be a positive-natured, task-oriented individual with chemical manufacturing experience and significant mechanical aptitude. The Chemical Operator is responsible for the safe and efficient operation of plant processes and equipment. The person must possess excellent communication skills necessary to keep Supervisor and peers informed of process status. This person must be personally and professionally motivated to work constructively with team members at all levels within the company, to execute job responsibilities

• Responsible for the manufacture of Aluminum Sulfate and/or Sodium Aluminate and the maintenance of applicable machinery, storage tanks, and process capabilities which govern the entire operation.
• Responsible for initiation and documentation of all technical information which may directly or indirectly relate to the process operation which includes, batch ticket, laboratory analysis of raw materials, SQA data and specifications of shipping strength and titration of Aluminum Sulfate & Sodium Aluminate.
• Overseeing the safe and efficient operation of the process or processes assigned, including the safe transfer of hazardous chemicals.
• Apply all plant safety rules, work guidelines / practices, and procedures
• Abide by all signage at the facility in regards to PPE and processes.
• Wearing and maintenance of personal protective equipment required for working with hazardous chemicals
• Developing and applying improvements in processes, equipment and procedures
• Daily Responsibilities:
  • Complete walk-thru of the process and equipment to audit safety and housekeeping
  • Maintain 5S Excellence standards in work areas
  • Perform quality assurance checks for manufactured products
  • Adjust formulations to ensure finished products meet specifications
  • Assist in loading trailers with finished products
  • Unload raw materials as needed
  • Complete Certificates of Analysis for loaded trailers
  • Complete all paperwork accurately and completely including batch sheets, run sheets, shift reports, LOTO tags, and truck loading sheets.
  • Start-up and completion of any special duties or tasks that may arise during the operation as required by Shift Lead or Plant Manager.
  • Maintain and communicate PVD Board information with the other shifts
• Maintenance:
  • Inspect plant equipment daily and report any issues to Supervisor
  • Operator is required to move pumps around in position for repairs and clean area prior to repairs.
  • Operator is required to connect hoses to tanks for washing, open/close valves around pumps and lines as required, and start / stop pumps.
  • Responsible for correct Lock Out / Tag Out on necessary equipment.
  • Must be able to work overtime, provide physical labor and work changing shifts as required to meet business requirements.
  • Perform other duties as assigned in support of business goals and objectives.

• Must comply with a drug free and weapon free environment.
• Requires planning skills to prioritize daily process operation
• Must be able to pay attention to detail
• Knowledge of chemical manufacturing and equipment
• Must be dependable, flexible and able to respond on short notice to satisfy requirements of customers.
• Requires good interpersonal and communication skills.
• Literate - The ability to clearly and succinctly communicate with others, both verbally and in written form
• Strong Analytical and Mathematical aptitude
• Ability to effectively work with Microsoft Office Applications Word, Excel and Outlook
• Must be able to obtain Fork Lift/Front End Loader License through USALCO within 30 calendar days of being hired.
• Must be able to learn the…