Materials & Processes: NDT Engineering Specialist III

Overview

Materials and Processes Engineering Department is seeking a highly skilled Non‑Destructive Testing Engineer – M&P NDT Engineering Specialist III – to join our expanding team in GAC Savannah. The successful candidate will work closely with M&P Engineers focusing on developing new NDI techniques, aligning M&P Engineering Specifications with best practices and clearly defining inspection requirements.

• Develop inspection procedures, interpret complex data, and support integration of advanced NDT technologies.
• Bridge the gap between material science and structural integrity; serve as SME for new manufacturing methods (Additive Manufacturing, advanced composites) and lead RCCAs for material anomalies.

• Write, review, and maintain NDT inspection procedures and techniques in accordance with industry standards such as NAS 410.
• Write and approve site‑specific NDT procedures for metallic components (using traditional methods MT/PT/UT/ET).
• Review and approve supplier‑generated NDT procedures, ensuring their composite inspection techniques can detect critical flaws (porosity, kissing bonds).

• Design and optimize NDT systems and automated inspection solutions (e.g., ultrasonic C‑scans or phased array).
• Lead and support equipment qualifications e.g., C‑Scan across the enterprise.

• Assist Operations and Supplier Quality with internal and supplier audits (Tier 1 Suppliers).
• Work closely with the Quality organization to supplement training of Level I and II technicians, providing technical guidance on difficult‑to‑interpret results.
• Support design reviews for reference standards.
• Define NDT requirements during the engineering design phase to ensure product supportability and affordability.

• Assist the Composite Fabrication Shop with the development of strategic business plans supporting production efficiency.
• Support M&P MRB team with discrepancies.

• Lead root cause analysis (RCA) for material or mechanical failures identified through testing.

• Attention to Detail – Ability to detect subtle defects that could compromise safety.
• Communication – Clearly explain technical findings to cross‑functional teams, including production, Supply Chain, Supplier Quality, and Peer Engineering Groups.
• Problem‑Solving – A methodical approach to troubleshooting equipment malfunctions or ambiguous data.

Bachelor’s Degree in engineering, science or technical curriculum required or an equivalent combination of education and experience sufficient to perform the essential functions of the job. Eight years of experience in NDT and quality systems related to working with composites and metals in manufacturing, repair and inspection of aircraft, space systems, motorsports, marine or armament.

Position Purpose – Leads successful completion of major NDT/engineering programs or conceives research in areas of considerable scope and complexity supporting the development and production of Gulfstream products and services, including advanced composites and metals processes specifically with regard to production testing criteria, equipment, methodology and specification development for production acceptance testing. Capable of performing Responsible Level 3 NDT duties.

• Establish standards for and/or develop NDT procedures to ensure robust process control including the Gulfstream Shop Practice Manual or Service Manuals as assigned.
• Support root cause and corrective action of NDT related MRB to eliminate repetitive rework and continuously improve existing techniques balancing technical product, cost, and schedule.
• Team support of cross‑functional product teams (PDT).
• Identify appropriate methods/techniques for NDT inspection of pre‑cured/co‑cured or manufactured composite and metal components/articles.
• Measure and document the capabilities of production inspection methods relative to flaw size and type to support development of robust design incorporating NDT inspection capabilities.
• Interpret…