Senior Design Lead - Sheet Metal, DFMA, Creo

Senior Design Lead – Sheet Metal, DFMA, Creo

Location:

Santa Clara, California, United States

The Senior Design Lead will oversee and lead the Sheet Metal Design process, focusing on Design for Manufacturing & Assembly (DFMA), and proficiency in Creo/ProE. The primary responsibilities include driving the design strategy, ensuring efficiency in manufacturing processes, and utilizing Creo/ProE to deliver high-quality sheet metal designs.

• Lead the sheet metal design projects from concept to completion, ensuring adherence to quality and timeline requirements.
• Implement design for manufacturing & assembly (DFMA) principles to optimize the manufacturing process and minimize production costs.
• Utilize Creo/ProE software proficiently to create detailed designs and collaborate with cross‑functional teams.
• Conduct design reviews, provide technical guidance, and mentor junior team members to enhance overall design capabilities.
• Collaborate with stakeholders to understand design needs, generate innovative solutions, and present design proposals effectively.
• Stay updated on industry trends, new technologies, and best practices in sheet metal design and manufacturing processes.

• Proficient in sheet metal design principles and methodologies.
• Expertise in design for manufacturing & assembly (DFMA) to optimize production processes.
• Advanced proficiency in Creo/ProE software for detailed design and modeling.
• Strong problem‑solving skills and the ability to work in a fast‑paced, dynamic environment.
• Excellent communication skills to collaborate effectively with internal teams and stakeholders.
• Attention to detail and a strong focus on delivering high-quality designs within project timelines.

• Any relevant certifications in Sheet Metal Design, DFMA, or Creo/ProE are a plus.
• Experience in designing and developing 3‑D models, electromechanical systems, and conceptual designs in Creo.
• Proficient in Creo CAD software for 3‑D modeling, plastic, machined, sheet metal, 2‑D drawing, surface modeling, and assembly.
• Hands‑on experience in Sheet Metal, BOM & Plastics and building prototypes.
• Experience in designing and developing electromechanical products and subsystems.
• Managing third‑party suppliers and integrating their pieces into the system design.
• Strong knowledge of manufacturability considerations for plastic, sheet metal, machined, and structural components.
• Design of MCAD PCB, EMN/EMP verification, and board outline definition.
• Researching advanced materials and manufacturing processes, applying DFM/DFA concepts, and familiarity with the latest engineering design methods, tools, and processes.
• Anticipating and correcting issues impacting mass production (DFx).
• Experience with standard NPI/NPD process from ideation to production.
• Collaborating with support resources to efficiently realize design portions.
• Hands‑on experience in Teamcenter PDM/PLM for managing component lifecycle, ECO/ECR, and creating EBOM.
• Creating and reviewing engineering drawings, understanding GD&T principles, tolerance stack‑up analysis, material selection, and manufacturing processes.
• Supporting advanced R&D initiatives and prototyping efforts with cross‑discipline team members.
• Participating in cross‑discipline design processes for integrated system designs.
• Identifying emerging technologies to define development opportunities.
• Disciplined team worker, able to work independently, and result‑oriented team player.
• Ability to present ideas to key stakeholders and leadership team.
• Excellent communication skills and a positive attitude.
• Quality mindset in design and documentation.
• Supporting positive team interactions to achieve program objectives.
• Contributing to schedule and milestone commitments.

Maximum Salary (US): $129,000 | Minimum Salary (US): $84,000

A candidate’s pay within the range will depend on their skills, experience, education, and other factors permitted by law. This role may also be eligible for performance-based bonuses subject to company policies. In addition, this role is eligible for the following benefits subject to company policies: medical, dental, vision,…