Senior Manufacturing Engineer - Paint Shop; E-coat & Sealer

Senior Manufacturing Engineer / Manufacturing Engineering Manager - Paint Shop (E-coat & Sealer)

Location:

USA
Level: Senior / Manager
Client Facing:
Yes

At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands‑on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem‑solving.

Responsible for the development and industrialization of E‑coat and sealer manufacturing processes, ensuring corrosion protection, sealing performance, and production robustness within a new factory environment.

• Define E‑coat and sealer process requirements, equipment concepts, and material application strategies.
• Develop and maintain PFMEA and Control Plans for E‑coat and sealer operations.
• Support digital manufacturing validation, including process flow simulations.
• Prepare early manufacturing readiness documentation to support facility and equipment design.
• Collaborate with Product, Materials, and Quality teams to ensure performance targets.
• Support trials, pilot operations, and ramp‑up.
• Participate in Program Integration & Governance activities and change‑management processes.

• Bachelor’s degree in Engineering.
• Experience in automotive paint processes (E‑coat and/or sealing).
• Knowledge of manufacturing quality systems.

• Experience with greenfield paint shops.
• Familiarity with digital manufacturing validation tools.

The salary range for this position is dependent upon experience, education, and qualifications. Pay Range: $95,000 USD - $112,000 USD