Sr. Controls Engineer- Terafab R&D
Listed on 2026-01-12
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Engineering
Electrical Engineering, Systems Engineer
About Terabase Energy
At Terabase Energy, we believe that digitalization and automation will drive the next wave of innovation and cost reduction in large‑scale solar. We develop an interconnected software and construction automation platform to support the design, optimization, and construction of huge solar projects worldwide. Our team blends solar‑industry veterans and newcomers across engineering, coding, product management, sales, and marketing. Based in Northern California, we collaborate with project developers, owners, and engineering & construction firms around the world.
If this interests you, we’d love to hear from you!
Terabase is looking for an experienced automation controls engineer. This position reports directly to our Controls and Electrical Engineering manager and works closely with factory design teams to contribute to new designs, build and program prototypes, and commission and support existing factory systems. Successful candidates will be resourceful, analytical, communicative, adaptable, and dedicated to accelerating the decarbonization of the global economy with digital and automation technology.
Responsibilities- Program and debug on multiple PLC controller platforms (TwinCAT, TwinSAFE, Allen Bradley, Siemens, B&R)
- Develop structured, documented, maintainable, reusable code in object‑oriented programming and Structured Text
- Create robust programs and sequences to control complex, multi‑station machinery for processes such as material pick and place, dispense, fastening, welding, testing, and conveyance
- Use Python scripting and SQL to interface equipment with Manufacturing Execution System (MES) and to collect data into production databases
- Create intuitive HMI's using Ignition
- Work with industrial protocols including Ether
CAT, TCP, Ethernet/IP, CAN - Set up and tune servo drives and VFDs (Festo, SEW, Nord) for fast and smooth operation
- Design and implement reliable safety systems per ISO/ANSI/RIA for safeguarding robots, gantries, conveyors, and other high‑volume manufacturing equipment
- Assist in electrical cabinet builds, field wiring, pneumatics, and general equipment troubleshooting
- Manage suppliers during specification, design, buy‑off, and installation of automated manufacturing equipment
- Write robot programs in Kuka KRL and Inline Forms from scratch for newly designed cells
- Implement Interference Zones for Safe Operation, DCS, Work spaces/Protected spaces
- Commission robots including mastering, TCP, user frames, collision detection, and payload calibration
- Use robotic simulation software (e.g., Kuka Sim, Roboguide, VC) for reach studies and offline programming
- Design, document, and conduct comprehensive machine and system testing
- Assist purchasing during component selection and vendor approval process
- Assist in risk assessment of newly designed machines
- Bachelor’s degree in Engineering
- Minimum 5 years of experience programming industrial robots (Kuka preferred)
- Willingness and ability to travel up to 30%
- Preferred experience in industrial manufacturing industry
- Self‑starter, able to thrive in a fast‑paced and continually changing environment
- Strong communication and customer‑relationship skills; ability to collaborate within a team
- Proven proficiency in MS Office Suite (Outlook, Excel, PowerPoint, etc.)
Salary range: $130,000 – $170,000 annually (depending on location and experience). Terabase offers competitive compensation and a comprehensive benefits package, including:
- Generous time off and holiday policy
- Remote flexibility
- Flexible time off
- Comprehensive benefits package
- Career progression opportunities
- 401(k) match
- Stock options
- Home office setup allowance
- And much more!
Terabase is an equal‑opportunity employer. We recruit, hire, employ, train, promote, and compensate individuals based on job‑related qualifications and abilities. We strongly encourage people of all backgrounds to apply.
We do not discriminate for any reason including race, color, sex, gender, age, religion or religious creed, national origin, ancestry, citizenship, marital status, sexual orientation, gender identity, gender expression, genetic information, physical or mental disability, military/veteran status, or any other characteristic protected by law.
We offer a welcoming and inclusive environment. Principles only. This role is not open to receiving agency candidates, and any contingent submissions will not be considered.
Contact our Recruiting team at careersrgy with any staffing‑related inquiries.
Seniority LevelMid‑Senior level
Employment TypeFull‑time
IndustriesIT Services and IT Consulting
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