Summer Mechanical Engineering Intern

Summary

Our Summer Internship Program is meticulously designed to provide students with an immersive and dynamic experience within our industry, offering a taste of what it's like to be part of our professional team. We strive to simulate a full‑time job, enabling our interns to work hands‑on with cutting‑edge technology, contribute to meaningful projects, build strong relationships with coworkers, and develop strategic problem‑solving skills.

Our program is highly selective, hosting only a handful of interns each year, ensuring personalized attention and ample opportunities to work closely with AV team members.

We are hiring for various roles and locations throughout the U.S. During the interview process, we will discuss specific details regarding the team and location.

• Assist in the design of mechanical components and systems, including airframes, payload enclosures, ground equipment, launch systems, and electro‑mechanical assemblies
• Create and modify 3D CAD models and assemblies using Solid Works
• Support simulation and analysis tasks using tools like Solid Works Simulation or ANSYS
• Participate in prototype fabrication, assembly, and testing using in‑house tools and rapid prototyping methods (e.g., 3D printing)
• Help generate technical drawings and bills of materials in accordance with industry drafting standards
• Collaborate with engineers to support design reviews, testing activities, and integration of mechanical systems
• Contribute to documentation and reporting of design progress and test results
• Learn and assist in configuration control and engineering change processes
• Perform other tasks as assigned to support ongoing development efforts

• Currently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering
  , or a related field
• Basic experience with 3D CAD software (preferably Solid Works
  )
• Familiarity with mechanical components such as machined parts, sheet metal, plastic parts, or composite materials
• Exposure to hands‑on prototyping, lab testing, or mechanical assembly through academic or personal projects
• Strong communication and organizational skills
• Eagerness to learn and contribute in a fast‑paced, collaborative environment

• Familiarity with Solid Works EPDM or other Product Data Management (PDM) systems
• Exposure to ASME Y14.5 GD&T standards and engineering drawing practices
• Interest or experience in designing test fixtures or tooling
• Basic understanding of structural dynamics or thermodynamics in mechanical design
• Demonstrated problem‑solving ability and attention to detail
• Self‑motivated, proactive, and eager to take initiative
• Team player who values collaboration and continuous improvement

• Ability to work in an office and light R&D lab environment (Constant)
• Required to sit or stand for extended periods; use hands and fingers to operate a computer or tools (Frequent)

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction.

Please understand that any job offer that requires approval of an export license will be conditional on Aero Vironment’s determination that it will be able to obtain an export license in a time frame consistent with Aero Vironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee.

See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit…