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Continuous Improvement Specialist

Job in Petaluma, Sonoma County, California, 94954, USA
Listing for: AeroVironment, Inc.
Full Time position
Listed on 2026-02-01
Job specializations:
  • Engineering
  • Business
Salary/Wage Range or Industry Benchmark: 78986 - 112035 USD Yearly USD 78986.00 112035.00 YEAR
Job Description & How to Apply Below
** Worker Type
** Regular
* * Job Description
**** Summary
* * The
** Continuous Improvement Specialist
** is responsible for driving process optimization and operational efficiency across the organization. Leveraging Lean and/or Six Sigma methodologies, this role identifies, analyzes, and leads improvement projects with measurable results. The Specialist collaborates with cross-functional teams, leads hands-on initiatives, utilizes strong data analysis skills, and develops and delivers presentations and training sessions to promote continuous improvement best practices.
** Position Responsibilities
*** Lead and execute Lean and/or Six Sigma projects to achieve process improvements and cost savings.
* Analyze workflows, identify inefficiencies, and recommend actionable solutions.
* Facilitate cross-functional teams and provide change management support.
* Prepare and deliver presentations and training materials to develop employee skills in continuous improvement.
* Track, report, and communicate project progress and results to stakeholders.
* Lead problem-solving activities such as Focused Improvement sessions, Kaizen events, and structured methodologies (DMAIC, SDCA/PDCA, 5-Why).
* Coordinate and facilitate site activities (e.g., 3-Tier KPI Meetings, Gemba Walks, Best Practice Training Workshops).
* Coach and mentor teams in Lean and Six Sigma best practices.
* Build trust with production floor personnel and line management.
* Use visual management tools to interpret data and display problems and progress.
* Perform other duties as assigned.
** Basic Qualifications (Required Skills & Experience)
*** Proven hands-on experience leading Lean or Six Sigma projects (Green Belt or higher preferred).
* Strong analytical, problem-solving, and organizational skills.
* Excellent interpersonal, communication, presentation, and training abilities.
* Associate or bachelor’s degree in engineering, business, or a related field.
* Six Sigma training (Green Belt or higher).
* 6–12 years of relevant experience.
* Proficiency with Microsoft Excel (including VBA), Word, PowerPoint, Access, and Visio.
* Ability to quickly learn new programs and adapt to evolving technologies.
* Project management skills.
* Willingness to occasionally travel within the Continental U.S.
* Strong initiative, drive to accomplish goals, and commitment to continuous improvement for self and organization.
** Preferred Qualifications (Desired Skills & Experience)
*** Passion for world-class manufacturing and Six Sigma methodologies.
* Detail-oriented with strong follow-through.
* Coaching, mentoring, and group facilitation experience.
* Ability to evaluate complex trends and critical information.
* Strong teamwork orientation; prioritizes collective success.
* Demonstrates ownership and accountability for results.
* Thrives in a fast-paced, deadline-driven environment.
** Physical Demands
*** Ability to work in both office and manufacturing environments.
* Frequently required to sit, stand for extended periods, talk, hear, and use hands and fingers to operate computers and telephones.
** Clearance Level
** No Clearance The salary range for this role is:$78,986 - $112,035

Aero Vironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.
** ITAR Requirement:
*** T
* * his position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction.

Please understand that any job offer that requires approval of an export license will be conditional on Aero Vironment’s determination that it will be able to obtain an export license in a time frame consistent with Aero Vironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S.…
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