Staff Engineer, Mechanical

Position: Staff Engineer, Mechanical

Location: Parsippany, NJ

Job : -NB

# of Openings: 2

Elevate your career at Marotta Controls, a New Jersey Top Workplace three years running! Dedicated to innovation, quality and excellence, we deliver cutting‑edge control systems for the Aerospace & Defence industry. At Marotta, we value bold thinking and teamwork, and we empower our employees to push boundaries while delivering top‑tier solutions to our customers. Our team fosters a fun, collaborative culture where creativity and technical excellence thrive!

Your next big opportunity starts here. Be part of a company where your work supports a mission that makes a difference – apply today!

Design Mechanical Engineer is responsible to complete and contribute in the design, development, testing, qualification, and production support of products in a cost‑effective and timely fashion to meet the customer's needs and schedules. The engineer shall work within a multi‑disciplined organization and enlist the help of other disciplines when necessary, such as other engineers, manufacturing, purchasing, and quality assurance.

• Design Electromechanical Actuators from a blank sheet of paper to meet customer requirements.
• Design of spur, bevel, worm, and planetary gears.
• Design and analysis of kinematic mechanisms (e.g., Slider Crank, Scotch Yoke, 4‑Bar).
• Sizing and selection of Ball Screws capable of meeting system performance requirements.
• Sizing and selection of Bearings (Radial, Thrust, Angular contact) to meet loads and life necessary to meet system performance.
• Familiar with Brushless DC motor design.
• Create and modify drawings with appropriate GD&T, documentation of change and efficacy. Verify Bill of Material. Ensure accuracy of drawings.
• Design cost‑effective, easily manufacturable hardware taking into account:
  • tolerance stack‑ups
  • ease of assembly
  • customer installation requirements
  • materials of construction
  • methods of manufacture
  • mechanical environment (Thermal and Vibe) and Application Loading
  • preliminary analytical results (Hand calcs and FEA)
  • mistake proofing
• Disposition non‑conforming hardware and correct production/vendor issues.
• Perform failure investigations of designs.
• Create/Review and Approve processes for assembly, test, and related activities to the development and qualification testing of a design.
• Interface with internal and external customers to determine product changes needed for applications as a representative of the company.
• Write technical documents for internal and external customers.
• Participate in design reviews (internal and external).
• Support new business pursuits that address program technical requirements and associated schedule and costs.
• Mentor and guide junior team members.

• Bachelor's degree in mechanical engineering.
• Experience designing and testing designs to Mil‑Std‑810 environments or similar (Humidity, Salt Fog, Vibration and Shock etc.).
• Excellent verbal and written communication skills.
• Experience solving technical problems using a methodical scientific approach.
• Experience in 3D modeling of mechanical components and assemblies, preferably CREO.
• Experience with Electromechanical Actuation Servo Systems.
• Experience with Brushless DC motor design and/or operation.
• Experience with Finite Element Analysis for Structural, Thermal and Dynamic Analysis.
• Possess organizational and task management skills to work concurrent issues in parallel.
• Leadership skills to interface with various other teams and disciplines at the company.
• Knowledge of manufacturing processes such as additive manufacturing, casting, milling, turning, grinding, drilling, etc.
• Must be a U.S. Citizen, ability to obtain and maintain a security clearance.

• Frequent exposure to typical manufacturing/machine shop conditions (fluids, fumes, airborne particles, moving mechanical parts, noise and vibration).
• Job combines professional office and manufacturing/machine shop environments; uses standard office equipment and appropriate personal protective equipment.
• Temperature may be affected by outside/external factors, machining processes, etc.
• S…