Senior Mechanical FEA Engineer
Listed on 2026-01-24
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Engineering
Aerospace / Aviation / Avionics, Mechanical Engineer, Engineering Design & Technologists, Systems Engineer
Overview
Senior Mechanical FEA Engineer. The Mechanical FEA Engineer is responsible for all aspects of the mechanical stress analysis of the systems. This entails setting up analysis models while paying close attention to defeaturing and boundary conditions, running analyses against the customers requirements, and summarizing results into reports and presentations. Typical engineering analyses required to support the design include static and dynamic stress, modal, vibration, shock.
Participation in test planning, set-up, and validation, as well as validation of models against test data is also required.
Regular interaction with engineers, technicians, and other disciplines (manufacturing, quality, etc) as well as frequent contact with suppliers, test facilities, contractors, and customers is required. Occasional light travel will be involved.
Job requirements- B.S. in Mechanical or Aerospace Engineering (Advanced technical degree desirable)
- 3+ years of experience running finite element analysis.
- Successful, demonstrated experience performing stress, thermal, modal, vibration, shock.
- Experience with performing structural, linear dynamics, and heat transfer analyses using finite element analysis tools:
Abaqus, Ansys, or similar - Familiar/experienced with PTC Creo for solid modeling.
- Ability to quickly assess the technical feasibility of a design or solution based on experience and basic hand calculations.
- Familiar/experienced with model validation.
- Experience in the defense and/or aerospace industries.
- Familiar/experienced with vibration, shock, and thermal cycling fatigue calculations on electrical components is a plus.
- Familiar/experienced with thermal stress is a plus.
- Familiar/experienced with CFD analyses using Star-CCM+ or other software is a plus.
- Must be a US Citizen
Mechanical FEA Engineer is responsible for:
- All aspects of the thermal and/or mechanical stress analysis of systems:
- Setting up analysis models while paying close attention to defeaturing and boundary conditions
- Running analyses against the customers requirements
- Summarizing results into reports and presentations
- Performing typical engineering analyses required to support the design including: static and dynamic stress; heat transfer; thermal stress; and fluid flow
- Validation of models against test data
- Support and facilitate training, as needed, to maintain a cross-trained workforce and to support operational goals and objectives
- Abide by all safety, quality, housekeeping and company policies/procedures to ensure compliance to all regulatory and internal system requirements.
- Promote and foster a positive and cooperative work environment through effective communication at all levels internal and external to the organization
- Lead and actively participate in team meetings, improvement initiatives/programs, etc. to provide constructive recommendations and initiate actions to support company initiatives/goals
- Consistently demonstrate commitment to company values
- Keep management informed of area activities and of any significant problems
- Assume responsibility for related duties as required or assigned
- Ensure that work area and work areas of direct reports are clean, secure, and well maintained
- Complete special projects and miscellaneous assignments as required
- Familiar/experienced with the design, development, qualification, and production of military / aerospace products.
- Familiar/experienced with military / aerospace / industrial specification and standards.
- Familiar/experienced with behavior of metals and non-linear materials.
- Working knowledge with MS Office products (Excel, Word, PowerPoint, etc.) and Windows.
- Self-starter with initiative and drive to get tasks done accurately in a timely manner.
- Ability to prioritize and manage multiple tasks simultaneously.
- Good communication skills (written and oral); experienced presenter comfortable giving presentations to customers.
- Individual that takes ownership for work product and enjoys hands-on engagement of hardware from product design through production.
- Ability to work as part of a team in a collaborative manner.
- B.S. in Mechanical or Aerospace Engineering
- Advanced technical degree desirable
- Position entails occasional exposure to typical manufacturing environment
- High demand fast paced office environment
- Work calmly and professionally under pressure and as needed in order to meet deadlines or Company commitments
- Some travel
This position is at our Parsippany NJ office location.
Pay Range: $110,000 - $130,000/year
Legal notice and additional informationMany of our contracts require proof that you are a U.S. citizen and/or that an export license has been obtained for employees who are citizens of certain countries. Your employment, both initially and continually thereafter, is conditioned on production of such proof of citizenship and/or any export license that may be required to comply with any and all applicable laws, regulations, or…
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