Aerospace​/Mechanical - Manufacturing - Tooling Engineer III Security Clearance

Position: Aerospace/Mechanical - Manufacturing - Tooling Engineer III with Security Clearance
Key Responsibilities
• Tool Design & Development
o Generate 3 D models and detailed drawings for custom tools, fixtures, jigs, and gauges using CAD software (Solid Works, CATIA, or Creo).
o Conduct design for manufacturability (DFM) and design for assembly (DFA) reviews; incorporate GD&T and tolerancing best practices.
o Perform finite element analysis (FEA) and stress/deflection calculations to validate structural integrity.
• Prototype & Validation
o Build and assemble prototype tooling; coordinate rapid prototype methods (3 D printing, CNC machining, additive manufacturing).
o Develop test plans; run qualification trials, capture data, and analyze results to verify tool performance against specifications.
o Document tool qualification reports and secure release for production use.
• Production Support
o Issue and maintain engineering change orders (ECOs) for tooling improvements or corrective actions.
o Provide on site support for tool installation, alignment, and troubleshooting; train manufacturing personnel on proper usage.
o Monitor tool wear, life cycle cost, and schedule preventive maintenance or refurbishment as needed.
• Supplier Management
o Identify, qualify, and manage external tool vendors; develop statements of work (SOW) and technical specifications.
o Conduct supplier audits, evaluate capability, and ensure compliance with Northrop quality standards (AS9100, NADCAP).
• Continuous Improvement
o Lead initiatives to reduce tooling cost, cycle time, and waste through lean manufacturing, value stream mapping, and automation.
o Capture lessons learned; update tooling standards, best practice guides, and knowledge base documents.
• Compliance & Documentation
o Ensure all tooling complies with relevant standards (MIL STD 1850, FAA/EASA, ITAR) and internal security requirements.
o Maintain accurate configuration controlled records in PLM system (Windchill, Teamcenter).

Basic Qualifications:

High school diploma 15 + years of aerospace/manufacturing experience

Preferred Qualifications:

High school diploma Experience in tool fabrication/assemblies 15 + years of aerospace/manufacturing experience