Senior Mechanical Engineer

Senior Mechanical Engineer – Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. The company is an equal‑opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

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Job Summary:

Design, develop, and test mobile robotic systems used in pipe inspection and repair. Collaborate with cross‑functional teams, create 3D models, analyze performance, and support high‑quality product launches.

Responsibilities

• Design and develop mechanical systems and components for cameras, transporters, lifts, and other devices, following company and industry standards.
• Conduct detailed analysis, simulations, and calculations to evaluate and optimize performance, efficiency, and durability of components and systems.
• Collaborate with product management, electrical and firmware engineering, and other functions to define product requirements and design goals for mobile robotic systems.
• Create 3D models and engineering drawings using Solid Works, ensuring adherence to industry standards and best practices.
• Work with design personnel on the detailed layout, prints, parts specifications, and bill of materials for the product.
• Develop non‑routine test methods, instrumentation, and procedures not covered by recognized approval agency requirements or rating codes.
• Analyze and interpret test data, making design modifications to meet product performance and safety requirements.
• Conduct product and component testing in accordance with recognized approval agency requirements and codes, such as UL, ANSI, ISO, and/or CSA.
• Develop and maintain project schedules, ensuring timely completion of activities related to product design and development.
• Provide technical support and assistance to departments including Operations/Manufacturing, Quality, Customer Service, Lab, Product Managers, and Purchasing.
• Identify potential technical improvements to existing products/processes/services and assist in the development of DFMEAs, PFMEAs, and Process Control Plans.
• Stay updated with industry trends, advancements, and emerging technologies in pipe inspection robotics.
• Mentor engineering team members on core engineering principles/practices and assist in their professional growth.
• May provide work direction to junior engineers, lead project teams, lead engineering‑wide process improvements, lead creation of standards, or be a product owner.

Essential Skills & Qualifications

• Bachelor’s degree in Mechanical Engineering, Mechatronics or a related field; a Master’s degree is preferred.
• 6+ years of experience in mechanical engineering, specifically in design and development of robotics, automation, AGVs, drones, and/or cameras.
• Proficiency in CAD software (e.g., Solid Works) for 3D modeling.
• Familiarity with manufacturing processes including machining, molding, and casting.
• Working knowledge of GD&T and experience generating engineering documentation.
• Extensive machine design experience including power transmission, sealing, and mechatronics packaging.
• Experience working on interdisciplinary teams developing electromechanical systems.
• Basic understanding of electrical engineering principles and software development processes.
• Familiarity with regulatory approval agency requirements, including UL, ANSI, ISO, and/or CSA.
• Working knowledge of project management principles and experience in product lifecycle management.
• Strong understanding of electromechanical mechanisms and controls in automation.
• Experience with Finite Element Analysis, design for manufacturing/assembly, and design for reliability.
• Demonstrated leadership skills and the ability to work effectively in cross‑functional teams.
• Excellent…