Die Cutter Operator 1st Shift

Description

Airlite Plastics is a premier, privately held, family-owned manufacturer headquartered in Omaha, Nebraska. Our family style and personal culture is what makes Airlite an amazing place to grow and build a successful career. Airlite's company values of unquestionable integrity and respect and appreciation for each other are at the core of our success! These values set a strong foundation to build on where we can 'wow' our customers with innovative products and sustainable solutions, and continuously improve our processes and efficiencies.

Our product lines include rigid plastic containers and lids for food packaging and cosmetics, dry powder scoops, plastic drink cups, shipping containers, industrial strength insulated concrete forms (ICF) and sustainable permeable paving systems. As pioneers in our industry, focused on sustainable solutions, we strive to provide our customers with top-notch service and quality, which aligns with our award-winning products.

How would you contribute?

This role is a contributing member of our Airlite - Omaha team, located in Omaha, NE. As a Die Cutter Operator, you are a key to continued growth and success of Airlite. This role is responsible for running the Berhalter die-cutting system to convert printed rolls into finished, accurately cut labels. They set up tooling, monitor print-to-cut registration, perform quality checks, and keep the line running efficiently with minimal waste.

This role ensures smooth downstream flow from the BOBST machinery and supports overall production quality and throughput.

Essential Duties:

• Set up Berhalter die-cutting equipment for each job, including tooling, cut files, and registration.
• Ensure correct die tooling is installed, aligned, and secured.
• Perform efficient job changeovers (tooling swap, settings changes, documentation) following quick-change best practices to minimize downtime.
• Perform start-up checks, including substrate alignment, vacuum systems, collection stackers, safety checks, and tooling checks.
• Operate the machine to meet required speeds and output targets.
• Handle materials by staging rolls using FIFO and loading them onto the Berhalter using a forklift or other equipment.
• Inspect print-to-cut registration from BOBST-printed rolls.
• Perform regular quality control checks, adjusting machine settings as needed and communicating quality concerns.
• Verify cut accuracy, including dimensions, edges, matrix removal, and waste handling.
• Complete all production paperwork, including counts, quality verification forms, and operator notes.
• Accurately record and track production metrics such as waste, scrap, downtime codes, and run speeds.
• Communicate effectively with the BOBST vendor representatives, Operators, Leads, and Quality personnel.
• Perform product packing duties as needed.
• Follow all required safety processes, including lockout/tagout, pinch-point, and PPE (Personal Protective Equipment) procedures.
• Maintain a clean, hazard-free work area and report potential safety concerns immediately.
• Maintain company attendance standards.
• Perform other duties as assigned.

Do you have what it takes? Airlite Plastics is a versatile employer; complacency is not one of our strengths! We work hard each day to ensure that equipment efficiency and customer satisfaction never leave our line of sight. Successful candidates for the role will possess the following:

Qualifications, Knowledge, Skills, and Abilities Required:

• 1-3 years' experience with die-cutting, converting, or press finishing on machines like Berhalter is preferred.
• Familiarity with flexographic printing, registration control, or tooling setup is preferred.
• Passing of the Munsell Hue Color Assessment with a score of 100 or less.
• Prior forklift certification or successful completion of company-provided certification after hire.
• Ability to successfully operate and troubleshoot die cutting presses, understanding machine mechanics and capabilities.
• Proficiency in handling machine components and making precise adjustments.
• Ability to use desktop or laptop computer and interactive machine screens.
• Capability to utilize problem-solving skills.
• Must be able to work well with others, build…