Senior Plant Head

Company Description
Rostfrei Steels Pvt Ltd is a leading manufacturer and supplier of Liquid Storage Tanks, Grain Storage Silos, and PEB sheds. Based in Noida, the company offer  innovative  and service in storage solutions to clients in all types of industries. Rostfrei Steels ensures global quality standards and provides after-sales support services to guarantee optimal performance of their products.

Role And Responsibilities:

We are looking for a highly experienced  Senior Plant Head  to lead and manage complete factory operations and overseeing everything from  store management, production, PPC to timely dispatch of all projects , ensuring efficiency, compliance, and continuous improvement across all units.

Experience  15+ years

Educational

Qualification:

B.Tech / B.E./

B.Sc.  in Mechanical, Production, Industrial, Electrical.
MBA/CFA  (Operations/Industrial Management).

Professional

Experience:

Strong background in  manufacturing operations
Preferred:  Experience in  steel fabrication ,  steel components , or  industrial machinery

Key Responsibilities (KRA):
1. Overall Factory Leadership
Full responsibility for end-to-end factory operations—from  Production Planning & Control (PPC)  to  final dispatch and supply .
Ensuring smooth coordination and workflow across all levels of the factory.
2. Cross-Departmental Coordination
Acting as the central link between  Sales, Design, Manufacturing, QC, Store, Purchase, and Dispatch .
Conducting daily/weekly review meetings with all HODs to ensure:
Timely dispatches
Zero short shipments
Maximum client satisfaction
On-time project completion
3. Client Interaction
Joining client calls/VC meetings to resolve dispatch or production-related issues.
Ensuring transparent communication and timely problem resolution.
4. Machine Maintenance & Documentation
Overseeing preventive maintenance and AMC for all machines.
Maintaining complete documentation for servicing, uptime, calibration, and audits.
5. SOP Creation & Process Optimization (Most Important)
Designing, implementing, and monitoring  Standard Operating Procedures (SOPs)  for:
Store & inventory
Purchase workflows
Manufacturing of all products
QC processes
Client documentation
Dispatch & packing procedures
Ensuring adherence, periodic updating, and team training for all SOPs.
6. Cost Control & Efficiency Improvement (Most Important)
Developing strategies to reduce:
Process cost
Salary overheads (optimization, not reduction without strategy)
Material scrap and wastage
Implementing cost-monitoring dashboards and reporting to COO.
7. Daily Factory Monitoring
Daily walk-throughs of production areas to:
Maintain  5S standards
Ensure cleanliness and organized workflow
Monitor material handling and storage
Control scrap generation
Check store accuracy and FIFO adherence
8. Team Leadership
Managing a workforce of  300+ team members , with direct reporting to the  COO .
Ensuring discipline, worker safety, continuous skill development, and maintaining high team morale.