Sr. Process Technician

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Job Summary

Performs a variety of duties related to the development of a cost efficient, capable process for new and existing molds providing technical expertise on molds and processes. Provide integration and qualification of manufacturing work cell systems.

• Design / Develop new mold processes leading to rapid mold qualification and customer approval
• Insure developed process is robust by performing standard process development tests such as gate seal off, balanced fill study, design of experiments, process parameter sensitivity study etc.
• Participate in mold design reviews
• Document fully and record mold process and process development data. Ability to use in mold instrumentation to analyze process and provide additional documentation.
• Responsible for the set up of Molds, EOAT’s, material, material drying and any additional requirements for process development / sampling.
• Ensure samples are provided to required recipients.
• Follow established processes to maintain organized material inventory
• Assist in set up and qualification of integrated work cell manufacturing systems.
• Work as a team with the mold shop to recommend improvements, revisions and repairs to new molds.
• Work with the Metrology Lab to achieve customer product dimensional requirements.
• Work with Nypro Mold’s customers during the mold qualification process to ensure all customer requirements and expectations are achieved. This may in some situations require working a flexible schedule.
• Assist in new mold startup in production facilities when requested.
• Track project hours worked and record and report in a timely manner
• Maintain a clean and safe work environment.
• Report customer complaints and product non-conformances to Group Leader for disposition.
• Adheres to all Nypro Mold work procedures and quality policies
• Observes all health and safety requirements and maintains work area in a neat and orderly condition.
• Performs reasonably related duties as assigned.

• Design / Develop new mold processes leading to rapid mold qualification and customer approval
• Insure developed process is robust by performing standard process development tests such as gate seal off, balanced fill study, design of experiments, process parameter sensitivity study etc.
• Participate in mold design reviews
• Document fully and record mold process and process development data. Ability to use in mold instrumentation to analyze process and provide additional documentation.
• Responsible for the set up of Molds, EOAT’s, material, material drying and any additional requirements for process development / sampling.
• Ensure samples are provided to required recipients.
• Follow established processes to maintain organized material inventory
• Assist in set up and qualification of integrated work cell manufacturing systems.
• Work as a team with the mold shop to recommend improvements, revisions and repairs to new molds.
• Work with the Metrology Lab to achieve customer product dimensional requirements.
• Work with Nypro Mold’s customers during the mold qualification process to ensure all customer requirements and expectations are achieved. This may in some situations require working a flexible schedule.
• Assist in new mold startup in production facilities when requested.
• Track project hours worked and record and report in a timely manner
• Maintain a clean and safe work environment.
• Report customer complaints and product non-conformances to Group Leader for disposition.
• Adheres to all Nypro Mold work procedures and quality policies
• Observes all health and safety requirements and maintains work area in a neat and orderly condition.
• Performs reasonably related duties as assigned.