Mechanical Engineer II - Upper Saddle River, NJ

Mechanical Engineer II - Upper Saddle River, NJ

Upper Saddle River, New Jersey, United States

We are looking for a hard-working, innovative mechanical engineer with at least 2 years of experience, who can learn quickly and bring a fresh perspective to complex design challenges. In this role, you will have a hands‑on opportunity to design, analyze, build, and test complex PCB assemblies and electronics subsystems, including multiple methods of cooling utilizing the latest technologies.

• Mechanical engineering tasks related to electronic module and enclosure assembly design based on open standards. Assignments include mechanical packaging design, printed wiring board layout and ECAD support, connector selection, label & cable design, thermal and structural analysis, prototype inspection & assembly, environmental testing, and the documentation required to procure and assemble hardware
• Collaborating with other disciplines including Hardware/Electrical Engineering, Project and Program Management, Manufacturing, Quality Engineering, and Procurement as part of your daily activities
• Taking products from concept design all the way through integration, test, and production release
• Conceptualization, design, development, analysis and documentation of mechanical hardware and/or systems for use in rugged military applications
• Design of complex fixturing to support testing and advanced manufacturing techniques
• Creation of complex models and detailed drawings using Solid Works
• Communication of design concepts and document product to diverse audiences internal and external to Mercury
• Supporting product verification testing such as thermal, airflow, vibration, mechanical shock, humidity, and environmental stress screening
• Driving procurement of prototype material to verify form, fit, and function
• Failure analysis of discrepant material in coordination with manufacturing and application engineering
• Drafting Test plans and Inspection reports as part of verification and validation
• Structuring Bills of Material (BOMs/PLs)
• Drafting and managing Engineering Change Requests (ECRs/ECOs)
• Supporting Manufacturing/Customer builds until full transition to Production with adequate build/assembly documentation

• Bachelor’s degree or equivalent experience in mechanical or aerospace engineering or other related technical field
• At least 2 years experience
• An understanding of heat transfer and thermal management
• General knowledge of both conventional manufacturing techniques and advanced manufacturing, such as additive manufacturing
• Experience with 3D CAD software, such as Solid Works
• Familiarity with material control processes and documentation such as routers, work instructions, etc., and tools related to those functions (Agile, Oracle, EPDM, etc.)
• Excellent organizational and verbal/written communication skills
• Proficiency with standard documentation and presentation tools
• Ability to work in a fast‑paced and dynamic multi‑disciplinary environment

• Masters degree in mechanical or aerospace engineering or other related technical field
• 3+ years experience
• Experience and understanding of Printed Wiring Board Assemblies design and processes
• Familiarity with ANSI/VITA Standards (46.0, 48.x, 66.x, 67.x)
• Familiarity with GD&T
• Proficient in Solid Works and PDM tools
• Experience with Thermal Analysis (Flo Therm, 6
  
  Sigma, SC Stream, or SC Flow)
• Experience with Structural Analysis (Solid Works Simulation or Femap/NASTRAN)
• Experience with Test Execution and Documentation (Plans, Procedures, Reports)

• $65,200.00 – $ annual salary for in‑office or hybrid employees in FL, GA, IN, AZ, AL, MD or TX, and all remote employees
• $73,000.00 – $ annual salary for in‑office or hybrid employees in VA, CA, NH or MA
• $76,900.00 – $ annual salary for in‑office or hybrid employees in NJ

Mercury considers a variety of factors to determine individual base salary offers to candidates, including:

• The role and related responsibilities
• Education, training, skills and certifications
• Internal equity with others employed by Mercury in similar…