Sr. Automation & Controls Engineer
Listed on 2026-02-28
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Engineering
Systems Engineer, Electrical Engineering, Automation Engineering
Sr. Automation & Controls Engineer
New Berlin, WI (Hybrid Flexibility)
$115,000 – $125,000 + Full medical, dental, vision, and 401k.
No Relocation / No Sponsorship
We are seeking a high-caliber Sr. Automation & Controls Engineer to serve as a Corporate Subject Matter Expert (SME) within our Advanced Manufacturing team. This is not a "maintenance" role; it is a high-level design and architectural position. You will be responsible for defining the standards, writing the code, and scaling the automated systems that power our global manufacturing operations.
Why This Role?True Ownership: You aren't just following a manual; you are creating the corporate standards and specifications for factory-level control systems.
Cutting-Edge Tech: Work with Rockwell Logix, GE RXi, Fanuc robotics, machine vision, and IIoT/MES integration.
Flexibility: While based in our Waukesha HQ, we offer "Dress for Your Day" and flexible remote options for appointments, illness, or inclement weather.
Impact: Our products provide critical power when the world needs it most. When the grid fails, your engineering keeps the lights on.
System Architecture: Design, implement, and scale automated controls systems using sound engineering principles.
PLC/IPC Programming: Architect and debug structured, documented, and reusable PLC code (Rockwell Logix) that interacts with robots, conveyors, and 3rd party equipment.
Digital Transformation: Work alongside IT to connect manufacturing assets to the enterprise network, leveraging SCADA, Historians, and OPC servers.
Safety Leadership: Implement ANSI/RIA/OSHA-compliant safety systems for safeguarding high-volume equipment.
Project Management: Lead the RFQ/RFP process, manage external machine suppliers, and drive equipment qualification through FAT/SAT.
Mentorship: Act as the technical resource for other engineering groups and mentor junior engineers on best practices.
Education: BS in Engineering, Computer Science, or a related technical field.
Experience: 7–10 years of deep expertise in Rockwell Logix and discrete manufacturing automation.
Technical Breadth: Proven experience in control panel design, field wiring, and installing programs for new product introductions (NPI).
Travel: Ability to perform occasional day trips to regional sites for equipment support and vendor qualification.
Platforms: GE RXi, Fanuc Robotics, and Industry 4.0 software (SQL, Python, or Java).
Safety: Expertise in safety PLC programming and machine safety circuits.
Systems: Experience with SAP (or equivalent ERP) and MES integration.
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