Control Engineer

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The Controls Engineer is responsible for designing, constructing, and improving manufacturing equipment, systems, processes, and facilities. This role focuses on integrating field devices into complex process control schemes to enhance production efficiency, quality, and reduce operator input. The position is based at an active mine site and requires daily onsite presence. Work conditions may include uneven terrain, climbing ladders, navigating steps, and exposure to variable weather conditions.

• Integrate process controls into existing operations to improve rates, yield, quality, and reduce operator input.
• Lead and manage projects independently, handling complex scopes in processing, packaging, and mining, including projects over $1 million.
• Demonstrate expertise in Allen Bradley process controls and Historian Data Management tools for monitoring and analyzing data.
• Scope projects for process improvement using data‑driven insights.
• Assemble, train, and lead teams for project completion at a global level, effectively managing resources outside direct control.
• Collaborate to create and manage project documentation, including P&IDs, layouts, schedules, cost estimates, and project economics.
• Conduct engineering calculations for material/energy balances and equipment sizing.
• Provide guidance to consultants, contractors, and service providers.
• Offer engineering expertise to support maintenance and operations teams.
• Communicate effectively with all stakeholders, providing updates on project progress and objectives.
• Document and train teams on new processes to support multiple departments.
• Maintain project records and ensure compliance with company standards.
• Collaborate closely with operations and maintenance teams for continuous feedback and integration of practical ideas.
• Develop cost estimates and manage project budgets, approvals, and expenditure tracking.
• Ensure compliance with safety policies and proactively work toward company goals.
• Maintain confidentiality and be willing to travel up to 20% as required, with occasional extended stays.
• Use data gathered to determine the scope of work that can result in process improvement.
• Perform other duties as required.
• Comply with all safety policies, practices, and procedures, and report any unsafe activities to Management and/or Human Resources.
• Participate in proactive team efforts to achieve departmental and company goals.
• Apply effective written and verbal communication.
• Protect confidential information by not communicating, disclosing, or using it for the benefit of third parties.
• Other duties as assigned.

Education

• Bachelor of Science in Electrical Engineering (EE), Computer Science, or equivalent is required.
• 3‑5 years of experience in a manufacturing environment with exposure to process control design, packaging, and plant infrastructure.
• Certification in Project Management is preferred.
• Experience with solids handling, combustion, drying operations, milling, screening, and environmental compliance.

Certifications

• Project Management certification (e.g., PMI) or equivalent project management experience is recommended.

Skills & Abilities

• Proficiency in Allen Bradley Control Logix PLC, Ethernet/IP network, instrumentation, and controls.
• Power Distribution – Three‑phase power (480 VAC) design and troubleshooting.
• Layout, specification, installation, commissioning, and maintenance of switch gear and panel boards.
• Troubleshoot contractors and relays based on schematic drawings.
• Experience with Allen Bradley Panel View, AB Servo, AB VFD drives, and HMI programming.
• Familiarity with VFDs, encoders, and network controls (Ethernet).
• Advanced math skills, including statistical analysis and application of various mathematical concepts.
• Strong problem‑solving and data analysis skills.

Additional Skills

• Strong leadership, communication, and project management abilities.
• Proficiency in project management, database, and spreadsheet software.
• Willingness to work extended hours as needed, including weekends.
• Ability to multitask, prioritize, and work with minimal supervision.
• 401(k)…