Senior Mechanical Design Engineer

Overview

Job Title: Senior Mechanical Design Engineer

We are seeking an experienced Senior Mechanical Engineer to lead mechanical design projects for power distribution equipment. This role focuses on developing innovative mechanical solutions while ensuring compliance with industry standards and manufacturing requirements.

• Lead mechanical design projects for switch gear, switchboards, and power distribution systems.
• Develop complex 3D models, assemblies, and detailed manufacturing drawings.
• Create and maintain mechanical design standards and component libraries.
• Perform structural analysis, thermal analysis, and mechanical calculations.
• Ensure compliance with UL standards (UL 891/1558) and NEMA requirements.
• Design enclosures, sheet metal components, and mechanical assemblies.
• Optimize designs for manufacturability and cost-effectiveness.
• Collaborate with electrical teams to ensure proper electro-mechanical integration.
• Review and approve mechanical designs and technical documentation.
• Support prototype development and testing activities.
• Mentor junior engineers and provide technical guidance.
• Lead cross-functional collaboration with electrical, manufacturing, and quality teams.
• Drive continuous improvement in design processes and product development.
• Support manufacturing teams with design changes and process improvements.
• Interface with suppliers and vendors for component selection and qualification.

• Bachelor's degree in Mechanical Engineering.
• 5-8 years of experience in power distribution equipment design or similar.
• Advanced proficiency with 3D CAD software (Solid Works, Inventor, etc.).
• Strong knowledge of UL standards and NEMA requirements.
• Experience with sheet metal design and manufacturing processes.
• Understanding of thermal management and structural design principles.
• Team leadership and mentoring experience.
• Excellent project management and communication skills.

• Experience with PLM/PDM systems (Vault Pro, Solid Works PDM).
• Knowledge of FEA analysis software.
• Custom engineering and ETO product experience.
• Data center equipment design experience.
• Lean manufacturing experience.
• Understanding of seismic design requirements.
• Understanding of IP/NEMA ratings and environmental considerations.

The facility is large and currently under construction for the next 5-6 weeks. Working hours are from 8 am to 5 pm. The company offers good benefits and unlimited PTO in a reputable power company setting.

This is a Permanent position based out of Hanover, MD.

The pay range for this position is $130000.00 - $130000.00/yr.

• Health & Welfare Benefits:
  You are eligible to participate in the company’s health and welfare benefits program which includes medical, dental, vision, life and AD&D insurance, 401(k) with a company match, and additional voluntary benefits. Eligibility for health benefits begins on the first day of the month following 30 days of employment and eligibility for the 401(k) begins on the first day of the month following 60 days of employment.
  
  A summary of the benefit program will be sent under separate cover.
• Holidays: client provides 10 paid holidays each calendar year. The 2025 holiday schedule includes:
  New Year’s Day, President’s Day, Memorial Day, Independence Day, Labor Day, Thanksgiving Day & the day after, Christmas Eve, Christmas Day, and New Year’s Eve.
• Unlimited Paid Time Off (PTO):
  We offer an unlimited PTO policy with a minimum of two (2) weeks prior notice, and maximum consecutive PTO/holidays not to exceed 10 days or two calendar weeks.

This is a fully onsite position in Hanover, MD.

This position is anticipated to close on Jan 26, 2026.

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalentaccom for other accommodation options.