Eng Sr - Test

Job Description

BAE Systems is seeking a hands‑on Weapons Systems Test and Evaluation Engineer to design, execute, and analyze component and subsystem reliability tests in support of next‑generation products. The ideal candidate combines strong electrical engineering fundamentals with practical experience in thermal, vibration, and accelerated life testing.

This role involves close collaboration with design engineers and cross‑functional teams, with regular travel to offsite test facilities. Internal and external technicians and engineers work together in cross‑functional teams where they are likely to develop close collegial relationships built on trust and integrity. This is an on‑site position with approximately 25% travel to support testing. Wework a 9/80 schedule with every other Friday off.

As a Test and Evaluation Engineer, you will:

• Design, develop, and implements testing methods and equipment
• Planand arrangethe labor, schedules, and equipment required for testing and evaluating standard and special devices
• Providetest area with parameters for sample testing and specifytests to be performed
• Compiledata and definechanges required in testing equipment, testing procedures, manufacturing processes, or new testing requirements
• Develop and execute component and subsystem test plans to evaluate functionality, performance, and reliability
• Define accelerated life test (ALT), HALT, HASS, and ESS methodologies aligned with physics‑of‑failure principles
• Perform reliability modeling, Weibull analysis, MTBF calculations, and life prediction assessments
• Lead test setup design, instrumentation planning, and data acquisition (thermal, vibration, and electrical)
• Conduct hands‑on testing including thermal cycling, vibration, fatigue, and electrical endurance tests
• Perform root cause and failure analysis (RCA/FMEA) and drive corrective actions with design teams
• Travel to and oversee testing at external labs and proving grounds (~25% of the time)
• Maintain compliance with safety and quality standards, including electrical and thermal test protocols
• Document and present test results to stakeholders through technical reports and reliability reviews
• Support development of in‑house test infrastructure

Eng Sr - Test

55369

Testing Eng

25%

Secret

1st Shift

Regular

Typically a Bachelor's Degree and 4 years work experience or equivalent experience

• Bachelor’s degree in electrical engineering, mechanical engineering, or related field and 4+ years relevant experience.
• Experience with at least one of these areas: reliability test planning, HALT/HASS, Reliability‑Growth, and accelerated life testing methods.
• Experience with system‑level validation.
• Working knowledge of reliability statistics and data analysis (Weibull, MTTF)
• Comfortable working in a fast‑paced, hands‑on lab and field test environment.
• Strong clear verbal and written communication.
• Experience developing test plans, coordinating test support requirements across multiple disciplines, and test reporting in support of the precision guided munitions product line and associated systems and sub‑systems.
• Experience in field assignments and associated travel and operations austere test locations.
• Must be able to obtain a Secret Security Clearance.
• We may consider candidates with fewer years of experience for a more junior role or additionalexperience for a more senior role.

• Experience interfacing with customers on significant technical matters.
• Master’s degree in engineering.
• 3–5 years of experience in component, subsystem, or reliability testing.
• Proficiency with common test and measurement tools (oscilloscopes, power analyzers, DAQs, thermocouples, multimeters).
• Exposure to FMEA, fault tree analysis (FTA), or similar methodologies.
• Strong analytical, troubleshooting, and communication skills with attention to detail.
• Understanding of heat transfer, thermal systems, and mechanical stress testing.
• Ability to design or adapt custom fixtures and test setups.
• Experience with Design of…