Micro-Robotics Engineer

Opportunity Overview

Micro‑Robotics Engineer – 12‑Month Contract. Hybrid role, based in Madison, PA.

We are seeking an accomplished Micro‑Robotics Engineer to join our team  will specialize in the development and deployment of micro‑scale robotics systems tailored for underwater Electrical Discharge Machining (EDM) applications. Underwater EDM involves precision machining of subsea structures, such as repairing or fabricating components in deep water environments using electrical discharges for material removal without physical contact – ideal for non‑invasive operations on offshore platforms, pipelines, or underwater habitats.

In support of multi‑point underwater EDM machining you will design, prototype, and test micro‑robotic systems that automate EDM processes in submerged conditions. You will create waterproof precision actuators and tools for micro‑scale machining of hard materials, ensuring reliability in radiation environments. You will collaborate with teams to integrate robotics with EDM equipment, optimizing for accuracy, efficiency, and safety. You will be involved in hands‑on fabrication, simulation, and field testing to push the boundaries of micro‑precision manufacturing.

• System Design and Prototyping:
  Lead conceptual design and CAD modeling of micro‑robotic actuators, manipulators and end‑effectors optimized for underwater EDM processes, ensuring compatibility with pressures up to 40 PSIG submerged.
• EDM Integration:
  Develop and integrate micro‑EDM toolheads into robotic platforms, including electrode design, power delivery systems (e.g., pulsed DC for spark generation), and dielectric fluid management to prevent arcing issues in conductive underwater conditions.
• Control and Autonomy:
  Implement guidance, navigation, and control (GNC) algorithms for precise positioning and operation of micro‑robots, using encoders and cameras to ensure repeatable alignment of robotic heads.
• Conduct design reviews, troubleshoot system issues, and help scale production from prototypes.
• Perform inspections using measuring tools, analyze data from EDM processes, and implement improvements for efficiency and quality control.
• Program and improve EDM parameters for micro‑precision operations, such as wire EDM or sinker EDM, using robotic automation to achieve tight tolerances and complex shapes in submerged environments.
• Build and test prototypes in lab and field settings, including simulation of underwater conditions, failure analysis and iteration for manufacturability and reliability.
• Travel occasionally for field testing or collaboration at restoration and manufacturing sites.
• Collaborate with vendors to source materials and manufacturers for production models.

• Must hold a bachelor’s degree in electrical engineering or robotics engineering.
• 7–10 years of experience in a similar role at a robotics‑focused company.
• Expertise in micro‑robotics and engineering is required, combining micro‑scale manipulation with underwater engineering challenges, including pressure resistance.
• Must be a U.S. Citizen or have permanent resident status (sponsorship not available).

Our guiding principle has always been, and will continue to be, the safety of our people. We are committed to protecting the well‑being of all employees.

Competitive pay and benefits are offered, including:

• Comprehensive Health and Income Protection Benefits
• 401(k) Savings Plan
• Paid Vacations for Qualifying Positions

Base salary range: $75.00 /hour to $100.00 /hour, depending on experience, qualifications and skills.