DVA Engineer

Location: Midlands (Hybrid options)
Contract: 3-6 months, Outside IR35

We are seeking an experienced DVA Engineer to support a automotive OEM. This role is ideal for someone with strong dimensional analysis expertise and deep knowledge of 3

DCS modelling.

• Applying Design Variation Analysis (DVA) tools to evaluate multiple concepts and validate optimal vehicle solutions.
• Leading Engineering Release (ER) sign-off across all components for new model programmes.
• Supporting Perceived Quality teams to define vehicle gap & flush targets
  .
• Working cross‑functionally to develop the complete dimensional control concept across major exterior and interior systems.
• Building detailed 3
  
  DCS tolerance simulation models to evaluate design capability and reporting insights against functional and aesthetic targets.
• Attending design reviews, highlighting lessons learned, and feeding dimensional concerns into the client's fault management system.
• Developing a strong understanding of manufacturing processes and tooling philosophies.
• Providing input into assembly sequence planning and assembly concept decision‑making.
• Ensuring FT&A/GD&T complies with BS8888 and ISO
  1101 and aligns with manufacturing requirements.
• Supporting datum strategy creation for jigs, fixtures, and measurement plans.

• Managing internal standards and training documentation for 3
  
  DCS model creation
  .
• 3
  
  DCS experience
• Strong background in Dimensional Variation Analysis
• Solid understanding of GD&T and tolerance stack‑ups
• Ability to interpret and validate complex vehicle dimensional concepts
• Strong communication and cross‑functional collaboration skills
• Proven experience within automotive new product development

• Degree in Mechanical/Automotive Engineering (2:1+ preferred) or equivalent experience
• Experience using CATIA V5
• Understanding of GD&T in line with BS8888
• Exposure to 8D / PPS problem‑solving
• Knowledge of assembly processes across composites, polymers, pressings, castings, etc.
• Basic understanding of jigs, fixtures, SPC, and process capability
• Methodical with strong analytical and problem‑solving skills
• Self‑starter with the ability to work independently

If you're a DVA specialist with strong 3

DCS capability and you're looking to join a leading automotive programme, we'd love to hear from you!