Senior Manufacturing Engineer

Overview

Eaton’s IS VEH VGNA division is currently seeking a Senior Manufacturing Engineer. This is a full time, on-site position based at our Kings Mountain, NC manufacturing facility. Relocation assistance is available to candidates currently residing within the US/PR.

The Senior Manufacturing Engineer will design, implement, improve, and maintain the processes in area of responsibility, related to clutch assembly required for OEM and aftermarket customers in alignment to Department Goals around Safety, Quality, Delivery, Inventory and Flex Productivity. This includes research and development of new technologies and techniques and coordinating new product launches.

The expected annual salary range for this role is $86,000 - $126,000 a year. Salaries are based upon candidate skills, experience, and qualifications, as well as market and business considerations.

• Monitor, improve and maintain processes in area of responsibility for transmission components in the Kings Mountain facility through:
• Development of safe work methods and processes
• Development of processes in area of responsibility that result in a high level of quality
• Updating work instructions, posted references, process alerts, control plans, standard work, and related documents
• Improving the reliability and capability of equipment
• Evaluating related processes for efficiency, waste reduction, and work balancing (Lean tools: A3, Kaizen)
• Becoming a Lean Tool expert in A3, VSM and Set Up Reduction

• Implementation of change through:
• Evaluation of change notifications and a quick understanding of the impact to processes
• Project management of cross functional teams such as safety, controls, maintenance, material delivery and operators for process changes and necessary training
• Evaluate, improve and update PFMEAs per APQP guidelines, Work Instructions and Job Safety Analysis
• Developing and testing improved fail-safe strategies through part design, 3D printing and testing
• Responding to corrective actions to help drive continuous improvement
• Active member of a cross functional Flow Line team to meet departmental goals and objectives
• Participate in capital planning, investigate equipment alternatives, prepare appropriation justifications, implement equipment, and evaluate results
• Assist in the implementation and deployment of actions to ensure compliance with all safety regulations as they apply to areas of responsibility
• Participate in meeting plant Environment, Health, and Safety objectives
• Maintain a constant search for identifiable and measurable cost reductions through scrap analysis and technology applications
• Work with operations, engineering technicians and maintenance technicians on day-to-day production issues
• Create and revise Process Drawings, Process Sheets, and routings both in Oracle and Matrix

• Minimum of a Bachelor’s Degree in Engineering from an accredited institution
• Minimum two (2) years experience in a technical role within manufacturing
• Eaton will not consider applicants for employment immigration sponsorship or support for this position. This means that Eaton will not support any CPT, OPT, or STEM OPT plans, F-1 to H-1B, H-1B cap registration, O-1, E-3, TN status, I-485 job portability, etc.

• Design experience in Pro Engineer or related CAD systems
• Experience with 3D printing
• Understanding PLC related logic and controls and/or Robotics programming and troubleshooting
• Lean Manufacturing and Project Management knowledge
• Experience with automated assembly processes

• Working knowledge and experience manufacturing, specifically, knowledge and operation of automated assembly processes, Lean tools, blueprint reading, measurement systems, and working within a structured team environment
• Knowledge of the financial side of the business, specifically, departmental budgets, capital planning, profit plan, and production measurement systems
• Capability to conduct time studies and implement solutions for bottleneck improvements and line balancing
• Knowledge of statistical methods used to analyze process variations
• Knowledge of environmental laws and OSHA rules and regulations
• Ability…