Ex Certified Rotating Machine Fitter

Job Purpose:

To perform installation, maintenance, repair, and overhaul of rotating equipment (e.g., motors) in accordance with Ex (explosive atmosphere) standards and site safety regulations.

Key Responsibilities:

• Install, inspect, maintain, and repair rotating equipment including Ex-certified electric motors and drives.
• Conduct Ex inspections (Visual, Close, and Detailed) in line with IEC 60079-17.
• Disassemble and reassemble machinery using appropriate tools and lifting techniques.
• Carry out condition monitoring and diagnostics (e.g., vibration, alignment, thermal imaging).
• Maintain compliance with ATEX/IECEx directives and site-specific safety procedures.
• Document work activities, including Ex equipment records and maintenance logs.
• Ensure equipment integrity and minimize downtime by adhering to predictive and preventive maintenance practices.
• Participate in risk assessments and toolbox talks.
• Liaise with engineers, planners, and external inspectors to coordinate work.
• Identify and report unsafe conditions or faults immediately.

Qualifications and Certifications:

• Recognized engineering apprenticeship or relevant NVQ Level 3 (or equivalent) in mechanical fitting or electrical/mechanical engineering.
• Ex Certification to IEC 60079 standards (e.g., Comp Ex Ex01–Ex04 or IECEx CoPC).
• Additional certifications may include:
  • Comp Ex Ex05–06 (dust environments)
  • ISO or OEM training for specific rotating machinery

Experience:

• Minimum 3–5 years’ experience working with rotating equipment in hazardous areas.
• Demonstrated understanding of Ex protection techniques (e.g., Ex d, Ex e, Ex n, Ex t).

Skills and Competencies:

• Strong fault-finding and troubleshooting ability.
• Understanding of hazardous area classifications and safety protocols.
• Ability to read engineering drawings and technical manuals.
• Excellent communication and teamwork skills.
• Strong safety awareness and attention to detail.

Working Conditions

• Workshop role with potential travel to site on occasion.
• May involve shift work or call-out availability.
• Exposure to industrial and potentially hazardous environments.