CNC Process Engineer

We are seeking an experienced CNC Process Engineer to lead the standardization and optimization of CNC machining operations across multiple identical vertical machining cells. This role focuses on converting subject‑matter expertise into structured, repeatable shop‑floor documentation while serving as the advanced technical escalation point for complex machining issues.

The ideal candidate will drive continuous improvement initiatives targeting cycle time reduction, tool life optimization, chip evacuation, and tooling strategies, working closely with tooling vendors to develop custom solutions.

• Capture tribal knowledge from CNC SMEs and convert it into standardized documentation.
• Create and maintain Standard Operating Procedures (SOPs) and Operator-Driven Reliability (ODR) tasks.
• Develop troubleshooting guides and decision trees for rapid issue resolution.
• Standardize processes across identical machine cells while identifying and documenting exceptions.
• Establish escalation tiers and structured support models for operators, skilled trades, and CNC engineers.
• Perform advanced CNC troubleshooting and root cause analysis.
• Improve process reliability, repeatability, and equipment uptime.
• Lead continuous improvement initiatives focused on:
• Cycle time reduction
• Process stability
• Tool life optimization
• Optimize tooling strategies including:
• Feeds and speeds
• Tool life management
• Collaborate with tooling vendors to design and implement custom tooling solutions.
• Address chip evacuation and high-volume machining challenges.
• Develop training materials and provide hands‑on training to operators, skilled trades, and engineering staff.

• 5+ years of CNC machining or CNC Process Engineering experience.
• Strong technical documentation and writing skills.
• Proven experience in troubleshooting, root cause analysis, and continuous improvement.
• Hands‑on experience working directly on the manufacturing floor.

• Experience with Haas NGC control systems
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• Knowledge of Haas Advanced Tool Management (ATM).
• Strong understanding of:
• Mathematical operators
• Logical functions in CNC programming
• Experienced CAM programmer.
• Strong G‑code programming background.
• Familiarity with Midaco (or similar) pallet change systems.
• Extensive tooling selection and application knowledge.
• Experience with:
• High-volume machining
• Automated fixturing
• Pallet systems
• Robot automation in CNC environments
• Fully onsite in Middlebury, Indiana.
• Hands‑on role on the manufacturing floor.
• Collaboration with cross‑functional teams and tooling vendors.