Automation Technician

Environment: GMP Biopharmaceutical Manufacturing (API)

Role Overview

The Automation Technician supports batch‑driven API manufacturing operations by maintaining, troubleshooting, and optimizing automated process and utility systems in a regulated GMP environment. This role is critical to ensuring batch integrity, equipment reliability, and production uptime while adhering to strict safety, quality, and documentation standards.

Key Responsibilities

• Troubleshoot and maintain automated batch process equipment supporting API manufacturing
• Support PLC and/or DCS‑controlled systems (Delta
  
  V preferred) including I/O, alarms, interlocks, and phase logic
• Diagnose instrumentation, electrical, and controls issues impacting live production and batch execution
• Perform preventive and corrective maintenance on process and utility equipment
• Support batch execution issues related to sequencing, per missives, and control logic
• Partner with Operations, Engineering, and Automation teams to resolve production interruptions
• Accurately document all work in CMMS (e.g., Maximo) and GMP documentation systems
• Follow all SOPs, change control, deviation, and data integrity requirements
• Maintain safety as the highest priority when working around hazardous materials and energized systems

Technical Skillset & Experience

Automation & Controls

• Hands‑on experience with PLC and/or DCS systems (Delta
  
  V, Rockwell, Siemens)
• Understanding of batch process automation and ISA‑88 concepts
• Ability to troubleshoot control logic, alarms, and HMI/SCADA interfaces

Experience with:

• Pressure, flow, temperature, and level instruments
• Control valves, actuators, and VFDs
• Motors, power supplies, and safety circuits
• Proficient using multimeters, loop calibrators, and standard diagnostic tools

Process & Utilities

• Familiarity with API process equipment and supporting utilities (pumps, vacuum systems, blowers, agitators)
• Understanding how utilities interface with batch operations

GMP & Regulatory Requirements

• Prior experience working in a GMP pharmaceutical or biopharma environment
• Strong documentation discipline and understanding of change control and deviation impact
• Knowledge of data integrity and regulated maintenance practices
• Qualifications
• High school diploma or GED (technical certification or associate degree preferred)
• 3+ years of experience as an Automation, Controls, or Multi‑Craft Maintenance Technician
• Experience supporting highly automated manufacturing equipment
• Strong troubleshooting, communication, and teamwork skills
  - Work Environment
• Manufacturing production floor and utility areas
• Exposure to chemicals, powders, liquids, and gases
• PPE required; safety‑critical role
• Willingness to support off‑hours, emergencies, and scheduled shutdowns