Process - Blending - Syrup Room Operator

Location: Bahadurgarh

Process / Blending / Syrup Room Operator

Department :
Production – Process/Blending (Recipe)
Reporting to :
Shift In-charge – Process (Blending/Recipe)
Work pattern : 3 shifts (rotational)
Location :
Bahadurgarh, Factory (Process/Blending Area)

Role purpose
Operate and execute recipe/batching activities as per approved SOPs to deliver consistent, safe, and on-time product batches for filling, with full traceability, hygiene, and minimal losses.

Key responsibilities

1) Recipe execution & batching
Execute batching as per approved recipe sheet / batch card (ingredient sequence, quantity, mixing time, temperature limits).
Perform accurate weighing/dispensing of ingredients and record RM lot numbers and quantities.
Operate process equipment: mixing tanks, agitators, transfer pumps, valves, strainers/filters, PHE/heating-cooling loops (as applicable).
Ensure correct dissolution, mixing, and holding as per process instructions.
Prepare batches on time to meet the filling plan and coordinate handover to filling.

2) In-process checks & quality coordination
Take in-process samples and support QC tests as per frequency (e.g., Brix, pH, temperature, appearance; CO₂/DO if applicable).
Ensure the batch meets targets before transfer; inform Shift In-charge/QA immediately if any deviation occurs.
Follow batch release / hold instructions from QA.

3) Cleaning, CIP and hygiene (GMP)
Execute CIP/SOP cleaning steps for tanks, lines, filters, and accessories as instructed.
Maintain area hygiene, tools, and personal GMP (hairnet, gloves, handwash, no jewelry, etc.).
Perform pre-start checks: line cleanliness, correct hose connections, correct valve positions, and no cross-contamination risk.
Ensure allergen/ingredient segregation rules (if any) are followed.

4) Documentation & traceability
Maintain complete records: batch sheets, weighing logs, CIP records, transfer logs, downtime/loss records.
Ensure correct batch coding/identification during transfer (batch , tank , time, operator sign).
Participate in audits and support data required for investigations.

5) Safety & compliance
Follow safety rules for hot liquids, steam/hot water, chemicals, pressurized lines, confined spaces (as applicable).
Use required PPE and follow chemical handling procedures (MSDS).
Report near-misses, unsafe conditions, and equipment abnormalities immediately.

6) Continuous improvement
Support loss reduction (spillage, rework, wrong dosing), suggest improvements for SOPs and workplace organization (5S).
Assist in troubleshooting recurring issues: filter choking, foaming, mixing inconsistency, temperature swings, pump priming issues.

Skills & competencies
Good hands-on ability with pumps/valves/hoses, mixing and transfers
High discipline in weighing accuracy and record keeping
Basic understanding of Brix/pH and process hygiene
Ability to work in rotational shifts and coordinate with QA and filling teams
Comfortable lifting and handling materials (as per safety norms)