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Sr. Mechanical Engineer - Energetics

Job in Huntsville, Madison County, Alabama, 35824, USA
Listing for: AeroVironment
Full Time position
Listed on 2026-02-28
Job specializations:
  • Engineering
    Mechanical Engineer, Systems Engineer, Aerospace / Aviation / Avionics, Engineering Design & Technologists
Salary/Wage Range or Industry Benchmark: 80500 - 114450 USD Yearly USD 80500.00 114450.00 YEAR
Job Description & How to Apply Below

Worker Type

Regular

Job Description

The Senior Mechanical Energetics Engineer will function as the primary point of contact for the supplier efforts to design/build/test/deliver Solid Rocket Motors (SRM) and Warheads for complex missile system. This individual will lead/support the integration and requirements definitions for these subsystems to include generation of specifications and working with systems engineering to complete MBSE activities. Further skills will include driving mechanical packaging of these items to withstand stringent environmental requirements (i.e., mass, volume, thermal, vibration).

Position

Responsibilities
  • Lead development efforts of SRM and Warhead suppliers
  • Leads or support the thermal, structural, dynamic, and fluid flow analysis efforts
  • Leads the testing and data collection in the laboratory and the field
  • Performs stress and fatigue analysis;
    Performs thermal analysis and selects bonding material
  • Develops specifications, mechanical drawings, and specifies the dimensional tolerances
  • Develops assembly instructions and test procedures
  • Develops/supports test plans and test procedures to verify designs
  • Works on complex issues where analysis of situations or data requires an in-depth knowledge of variable factors
  • Executes team assignments effectively following the given schedule, milestone, and available resources. May coordinate activities of other personnel (Team Lead).
  • Other duties as assigned
Basic Qualifications (Required Skills & Experience)
  • Minimum 8 - 12 years of relevant technical experience in SRM and Warhead development
  • Experienced in developing requirements specification for mechanical subsystems
  • Has sufficient proficiency with the following CAD /CAE tools to perform one's position responsibilities:
    • CREO for mechanical modeling.
    • ANSYS for structural and fatigue analysis
    • ANSYS Icepack for thermal analysis.
  • Experienced with manufacturing methodologies of electrical/mechanical assemblies
  • Experienced with creating and maintaining product document tree
  • Experienced with creating and maintaining products bill of materials (BOM)
  • Experienced with test and measurement techniques, such as torque transducer calibration and instrumentation
Other Qualifications & Desired Competencies
  • MS degree in Mechanical Engineering is preferred
  • Demonstrates familiarity with MIL-STD-810 or DO-160
  • Demonstrates familiarity with MIL-STD 961D standards (or equivalent) for developing subsystem technical specifications
  • Demonstrates full understanding & knowledge of engineering principles in the technical discipline and successfully works independently
  • Effectively articulates concepts and ideas to both technical and non-technical staff
  • Able to excel in a fast-paced, deadline-driven environment, where small teams share a broad variety of duties
  • Displays strong initiative and drive to accomplish goals and meet company objectives
  • Takes ownership and responsibility for current and past work products
  • Is committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the company
  • Has effective problem-solving, analytical, interpersonal and communication skills (Verbal and written)
  • Focuses on teamwork, collaboration and puts the success of the team above one's own interests
Physical Demands
  • Ability to work in an office and production environment (Constant)
  • Required to sit and stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (Frequent)
Clearance Level

Secret

Compensation

The salary range for this role is: $80,500 - $114,450. Aero Vironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.

ITAR Requirement

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing…

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