Mechanical Engineer

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The Mechanical Engineer I is part of a design team focused on the development of the next generation UAV systems and their subsystems. This will include all levels and facets of design from conceptual clear through the detailed design and will include building and testing of these systems.

• Design structural components, electro‑mechanical design, payload mechanical design, ground equipment mechanical design, launching systems, flight control actuators integration, thermal analysis, prototype hardware development, tooling & fixtures design.
• Design work shall be accomplished using CAD tools (Solid Works), simulation tools (Solid Works Simulation, ANSYS) and rapid prototyping techniques (3D printing, etc.).
• Other duties include developing manufacturing drawings & bills of materials for components and assemblies using industry drafting standards, supporting design reviews, assisting project managers with planning and scheduling of engineering work, and supporting manufacturing & suppliers with the production of components & assemblies.
• Other duties as assigned.

• Bachelor's Degree in Mechanical or Aerospace Engineering or equivalent combination of education, training, and experience.
• 0–2 years of experience designing complex mechanical systems with demonstrated transition to hardware.
• Experience designing machined parts, simple composite parts, plastic injection‑molded parts, sheet metal parts, wire assemblies, and mechanical assemblies.
• Hands‑on building/prototyping experience for lightweight miniature robotic systems or similar.
• Experience designing electro‑mechanical systems with thermodynamic constraints.
• Demonstrated competence in mechanical engineering process and design/analysis tools.
• Proven experience in creating engineering drawings in compliance with ASME Y14.100, Y14.5 and other applicable ASME Y14 series standards.
• Proficient at Solid Works as well as office software such as MS Office.

• Experience with Solid Works EPDM is preferred.
• Experience in designing tooling or test equipment is preferred.
• Demonstrates competency in solving basic structural dynamics problems.
• Demonstrates understanding of engineering configuration management processes and material properties.
• Demonstrates understanding of environmental testing, including shock and vibration.
• Able to excel in a fast‑paced, deadline‑driven environment where small teams share a broad variety of duties.
• Displays strong initiative and drive to accomplish goals and meet company objectives.
• Takes ownership and responsibility for current and past work products.
• Is committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the company.
• Focuses on teamwork and puts the success of the team above one's own interests.

• Ability to work in an office and production environment (constant).
• Required to sit and stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (frequent).

No Clearance.

$69,259 - $98,175.

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). Applicants must qualify as a U.S. person under the ITAR and the EAR, or be approved for an export license by the governing agency. A “U.S. person” is a U.S. citizen, lawful permanent resident, or protected individual such as a refugee or asylee.

U.S. citizenship may be required for certain positions due to contract requirements.

AV offers an excellent benefits package including medical, dental, vision, 401(k) with company matching, a 9/80 work schedule, and a paid holiday shutdown. For more information about our company benefit offerings please visit:

We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. Aero Vironment, Inc. is an Equal Employment Opportunity employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.

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