Sr. Quality Assurance Engineer

Overview

The Senior Quality Assurance Engineer (Aerospace) is responsible for leading projects and managing cross-functional activities which assure the success of the Quality Management System (QMS). This role ensures that all specimen preparation, testing, and support processes meet the company's high standards of performance, repeatability, and compliance. The Senior QA Engineer collaborates closely with customers, accreditation bodies, and the operations team to achieve conformity to requirements, identify risks, and continuously improve QA processes.

Salary: $110,000 - $135,000/year (Depending on Experience)

• Calculate, validate, and report key quality performance metrics on a routine basis (daily or as required).
• Respond to complex quality-related inquiries from both laboratory personnel and customers, providing technical guidance and timely resolutions.
• Lead cross-functional teams through root cause analysis and corrective/preventive action (RCA/CAPA) processes to address nonconformances and underperforming trends.
• Oversee Proficiency Testing Provider (PTP) and Internal Round Robin (IRR) programs, including:
  • Identification of participation requirements
  • Procurement and preparation of test materials
  • Assessment of homogeneity and stability
  • Statistical evaluation of results
  • Implementation of corrective actions for outliers or anomalies
• Develop protocols and procure materials for technical studies, experiments, and validation activities.
• Maintain the approved vendor list and provide quality oversight for supplier qualifications and material purchases.
• Manage the organization's change management system, ensuring appropriate documentation, risk evaluation, and approval processes.
• Support and/or lead internal and customer audits, including preparation, execution, and follow-up of findings.
• Lead quality engineering projects aimed at improving process capability, testing accuracy, and system reliability.
• Prepare and deliver both formal and informal presentations on quality and testing topics to diverse audiences, including management, technical staff, and customers.
• Perform other related duties as assigned by the Quality Assurance Manager to support departmental and organizational goals.

• Bachelor's degree in Engineering, Sciences or a related technical discipline.
• 7+ years in Quality Assurance, Quality Engineering, or Laboratory Quality Management, with at least 2 years of experience managing or participating in PTP and IRR programs.
• Experience with aerospace manufacturing OEM requirements (Airbus, GE, Rolls Royce, Nadcap, etc.) required
• Strong knowledge of QA/QC principles, proficiency testing, and statistical analysis.
• Working experience with applicable standards such as ISO 17025, ISO 9001, and ASNT guidelines. Experience with data analysis, trend monitoring, and CAPA systems.
• Proficiency in Microsoft Excel and QA data systems; experience with Laboratory Information Management Systems (LIMS) is an asset.
• Understanding of calibration, measurement uncertainty, and inter-laboratory comparison principles.
• Work independently and effectively with little supervision
• Able to prioritize work and keep key stakeholders informed of progress
• Excellent analytical, problem-solving, and decision-making abilities.
• Strong communication skills with the ability to explain technical data clearly.
• Highly organized and detail-oriented with a proactive approach to process improvement.
• Effective leadership and collaboration skills across technical and operational teams.

The Senior Quality Assurance Engineer operates in a professional technical environment that may include laboratory, office, and production settings. This role requires frequent collaboration with laboratory technicians, engineers, and management teams to monitor and improve quality performance.

• Physical Requirements:
  • May occasionally lift or move materials up to 45 pounds.
  • Prolonged periods of sitting, standing, and computer work.
  • Occasional travel to field sites, vendor facilities, or customer locations may be required.
• Work
  
  Conditions:
• Standard business hours with flexibility to support testing schedules or audits as needed.
  • May…