Process Engineer

Job Description

Position Overview

Summary:

As Process Engineer, you will be responsible for correcting and improving manufacturing processes, systems, and operations with the goal of developing more advanced applied engineering skills. The expectations are that you will make valuable contributions to engineering projects, actively participate in project tasks, assist in design, development, testing, and implementation processes, and contribute effectively to project outcomes, meeting deadlines, and achieving project goals.

This position will work on troubleshooting and resolving technical issues that arise during production and testing, analyzing problems, proposing solutions, and implementing corrective actions. The objective is to enhance your ability to identify and address engineering challenges, while implementing continuous improvement and driving toward operational excellence.

Essential Functions

• Foster a zero-injury culture: conduct risk assessments and implement safety protocols to minimize hazards and ensure a safe working environment.

• Improve productivity by performing ergonomic evaluations, time studies, simulation, and line balancing, including studying and improving plant safety.

• Assist in research, design, development, testing, and implementation of new and existing manufacturing processes.

• Design and develop manufacturing processes, equipment, and systems to meet production goals and quality standards.

• Perform cost analyses to aid decision-making for proposed processes or projects.

• Carry out Capacity utilization analyses.

• Identify critical operating parameters and implement process control strategies to ensure consistency of output while reducing dependence on product testing.

• Apply work-load models to optimize employee occupation, ensuring efficient and cost-effective production.

• Perform materials inspection of raw material, work in process (WIP) and finished goods.

• Take inventory and provide reports as necessary.

• Create engineering drawings, conduct calculations, and collaborate with cross-functional teams to refine designs.

• Analyze production data, identify trends, and develop solutions to optimize process performance and reduce costs.

• Lead process troubleshooting efforts to identify root causes of production issues and implement corrective actions.

• Create and manage process documentation including creation of SOPs, technical reports, specifications, and project plans.

• Maintain accurate records of design and process changes, test results, and project progress.

• Assist in conducting tests, experiments, simulations and feasibility studies to evaluate the performance and reliability of raw material, product, system, and processes.

• Assist Quality Control to ensure adherence to engineering standards and specifications.

• Contribute to troubleshooting and problem-solving activities, identifying and resolving technical issues that arise during the development or implementation phases, and collaborating with others to find practical solutions.

• Practice 5 Whys methodology to determine root cause of process issues/failures, and implement actions to prevent reoccurrence.

• Collaborate with cross-functional teams, including production, engineering and quality assurance to identify process improvement opportunities.

• Become a subject expert in the relevant field of expertise: provide technical support and training to production personnel.

• Participate in meetings, provide updates on progress, and contribute to effective communication within the team.

• Participate in the design and commissioning of new production facilities, including equipment selection, installation, and startup activities.

• Stay updated with industry trends, advancements, and best practices in process engineering and equipment.

• Adhere to relevant industry standards, regulations, and safety protocols to ensure that work meets legal and regulatory requirements.

• Assist in obtaining necessary certifications or approvals.

• Continuously work in a safe manner and maintain a safe and clean work area.

• Follow company rules and guidelines.

• Comply with cross-training and other training…