Automation Engineer II-Robotics

By living according to a common set of values, we create a culture that unifies, embraces the uniqueness we all bring to the company, and positions Integer for long-term success.

At Integer, our values are embedded in everything we do.

Customer

We focus on our customers' success

Innovation

We create better solutions

Collaboration

We create success together

Inclusion

We always interact with others respectfully

Candor

We are open and honest with one another

Integrity

We do the right things and do things right

RESPONSIBILITIES:

Initiate and lead in the design, programming, and maintenance of automated systems and manufacturing processes, to increase operational efficiency, improve product quality, and cost-effectiveness of existing products and processes.

• Program FANUC & ABB robots to create spray coating processes for new and existing products.

• Program new and review existing programs in Allen Bradley PLCs to add features and troubleshoot bugs as necessary.

• Optimize existing robot programs and spray processes to improve transfer efficiency, cell uptime and throughput and product Quality.

• Standardize robotic cell configurations and processes, to allow for level-loading of the factory, while maintaining process validations.

• Create and maintain Automated Process Application Matrix outlining critical process input variables.

• Assess equipment uptime, availability of parts, annual cost of repair, and capacity to recommend capital projects.

• Develop and validate manufacturing processes for new products to ensure seamless transition into manufacturing.

• Ensure adherence to regulatory requirements and industry standards including verification of complete documentation with good documentation practices (GDP).

• Create and maintain work instructions for automated processes

• Defines preventative maintenance programs for automated equipment.

• Design, fabricate, or source fixtures and tooling using CAD.

• Support Process Validation including Product/Process Validation Plan (PVP), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), Design of Experiment (DOE).

• Train manufacturing personnel in new processes and technologies. Provide ongoing support to ensure successful implementation and adoption of process improvements.

Initiate and lead a culture of Continuous Improvement by applying lean manufacturing principles to streamline operations, reduce waste, and enhance productivity.

• Compare and contrast new equipment and technologies, perform return on investment calculations, establish implementation costs, and present to leadership for approval through CAPEX process.

• Develop and implement preventative, predictive, and prescriptive maintenance (PM, PdM, and RxM) measures including identifying and sourcing high likelihood and high impact spare components and consumables to reduce Mean Time to Repair (MTTR).

• Project management experience, leading the implementation of capital equipment, new product introduction, or process development and qualification.

• Eliminate Waste (Muda) including Overproduction, Waiting, Transport, Motion, Over processing, Inventory, and Defects to improve productivity.

• Demonstrate use of Single Minute Exchange of Dies (SMED) principles, including identifying internal and external tasks to maximize machine utilization and reduce changeover time.

Supervisory Responsibility

• Supervision and workload management of an Engineering Technician may be required.

ESSENTIAL

QUALIFICATIONS:

• Bachelor's Degree in Automation Engineering, Electromechanical Engineering, Electrical Engineering, Mechanical Engineering, or related field from an accredited college or university.

  • Automation Engineering minor or concentration a plus.

• 3-6 years of hands-on professional experience in Automation/Robotics programming role.

  • 2-4 years of experience with an advanced degree in Engineering or related field.

• 1-2 years of hands-on professional experience in manufacturing and process development.

• Familiarity with FDA regulations and ISO standards related to medical devices preferred

• Microsoft Office (Word, Excel, PowerPoint, Outlook, Publisher)

• Technical Skills

  • Offline Programming and Simulation using ABB's Robot Studio and/or Fanuc's Handling Tool/Paint Tool

  • Design and/or CAD experience (Solid Works, AutoCAD, or similar), preferred

  • Experience in root cause analysis and problem-solving methodologies (e.g., 5 Whys, Fishbone Diagram).

  • Lean Six Sigma Green Belt, a plus

• Other Skills

  • Self-reports project and work status without being prompted.

  • Effectively and professionally communicates information and responds to questions in person-to-person and small group situations with customers, clients, and other employees of the organization.

  • Maintains confidentiality and uses discretion with sensitive business information.

  • Reads and understands documents such as policy manuals, safety rules, operating and maintenance instructions, and procedure manuals;
    Writes routine reports and correspondence.

  • Demonstrates high level of organization, planning, and execution.

  • Brings a…