Early-Stage Process Development Engineer

Requisition Number: 73501

Corning is one of the world’s leading innovators in glass, ceramic, and materials science. From the depths of the ocean to the farthest reaches of space, our technologies push the boundaries of what’s possible.

With our people we break through limitations and expectations— not once in a career, but every day. They help move our company and the world forward.

At Corning, there are endless possibilities for making an impact. You can help connect the unconnected, drive the future of automobiles, transform at-home entertainment, and ensure the delivery of lifesaving medicines.

Corning is seeking a Development Engineer to support early-stage development of innovative, automated manufacturing processes using new and emerging technologies. This role focuses on the technical development of new processes and products, applying scientific methods and data-driven approaches to improve manufacturing performance. Projects may support any Corning division or research and development organization.

• Lead technical development of new processes and products with a strong focus on automation.
• Learn and apply new technologies, materials, and formulations to termination and fabrication processes.
• Improve processes and resolve technical challenges using fundamental engineering principles, the scientific method, and Designed Experiments (DOE).
• Reduce defects by identifying and eliminating root causes.
• Apply DMAIC methodology and advanced statistical analysis tools.
• Improve manufacturing cost, quality, uptime, yield, cycle time, and safety.
• Evaluate new raw materials, define process parameters, and develop or specify new processing equipment.
• Document experimental plans, results, and process changes.
• Support cross-divisional and R&D projects across Corning.

• Design and develop new processes or improve existing ones with an emphasis on scalable automation for global deployment.
• Establish operational windows and control ranges based on experimental data.
• Assist in project planning and execute task plans to meet deliverables.
• Develop and maintain process development technical guidelines.
• Collaborate with local plant experts and global subject matter experts (SMEs).
• Ensure manufacturing requirements are clearly defined and documented in collaboration with manufacturing, production, and engineering teams.
• Provide technical support and guidance to manufacturing and production personnel.
• Develop and implement project documentation with plant personnel.
• Apply structured problem‑solving methodologies such as Kepner‑Tregoe (KT), DOE, and Six Sigma.
• Implement process control and process discipline systems.
• Analyze process data using statistical tools (Pareto charts, regression, time series, ANOVA, Gage R&R, etc.).
• Interpret data and recommend immediate actions, long‑term corrective actions, and follow‑up experiments.
• Troubleshoot equipment and process issues.
• Document new ideas and innovations for potential patent submissions.
• Design and test tooling and fixtures from prototyping through high‑volume production.

• Strong written and verbal communication skills.
• High level of personal initiative and commitment.
• Excellent organization, planning, and time management skills.
• Ability to collaborate effectively within cross‑functional teams.
• Positive attitude, flexibility, and strong work ethic.

• Bachelor of Science in Mechanical Engineering or equivalent.
• 2+ years of experience in a similar engineering role (preferred).
• Proficiency with MS Office tools (Excel, Word, Project, PowerPoint).
• Strong analytical and communication skills.
• Demonstrated desire to learn and apply new technologies.

• Master’s degree in Engineering or related field.
• Knowledge or experience in engineering materials selection and development.
• Experience with 3D modeling tools such as Solid Works or Creo.
• Working knowledge of DOE, SPC, Six Sigma, and other process control or analysis techniques.
• Ability to perform complex data analysis using MS Excel (SPC) and/or Minitab.
• Basic understanding of laser theory, laser platforms, and laser operation.
• Fami…