More jobs:
Controls Engineer III - Onsite
Job in
Hickory, Catawba County, North Carolina, 28601, USA
Listed on 2026-03-03
Listing for:
DivIHN
Full Time
position Listed on 2026-03-03
Job specializations:
-
Engineering
Electrical Engineering, Systems Engineer
Job Description & How to Apply Below
For further inquiries regarding the following opportunity, please contact our Talent Specialist:
Christopher at
Title:
Controls Engineer III - 100% Onsite
Location:
Hickory, NC
Duration: 12 Months
Working hours are Monday-Friday, 8 AM - 5 PM.
Preferred CST Time Zone
Description:
Key Responsibilities:
- Create and modify Allen-Bradley PLC programs for our fiber optic cable production plant.
- Design and implement new control systems projects.
- Mentor and train junior control engineers
- Manage the controls engineering scope of process improvement, capital expansion, and obsolescence mitigation projects.
- Implement robust, cost-effective automation and process machine control systems.
- Interface with external system integrators to successfully deliver fully integrated process equipment systems to the client facility.
- Participate in all phases of the project, including design, fabrication, off-line integration and testing, installation, production start-up support, training of plant personnel, and technology transfer.
- Independently follow the construction of equipment in vendors' facilities.
- On-site senior-level Control Engineer role supporting production operations.
- Requires a genuine engineering mindset with strong ownership and accountability.
- PLC Programming expertise with Allen-Bradley (including v20).
- Hands-on experience with AutoCAD 2020, 2021, and 2023 for control panel layouts and schematics.
- Must have a solid mechanical background, including cable winding and production machinery interfacing
- BSEE / BSCS / BSME / BSMET with 4+ years manufacturing experience working with PLCs / HMIs / VFDs controlling process and automation equipment; other engineering will be considered with relevant work experience.
- A bachelor's degree in mechanical is required
- Must have experience in programming of Allen Bradley Control Logix v20 systems or higher and the ability to generate, debug and modify PLC code - ladder logic, structured text and function block diagram.
- Must be able to generate and interpret electrical drawings using AutoCAD Electrical 2023 for systems design, including control panel layouts, component documentation, and schematics.
- Prepare initial CAD design layouts of both complete electrical control systems and control sub-sections.
- Review electrical drawing packages for conformance to client standards.
- Must have the ability to reach a fundamental understanding of process issues utilizing sound troubleshooting skills.
- Must have experience in programming of HMI / SCADA systems, programming in a plant environment, including higher-level communications protocols.
- Strong fundamental understanding of electrical design practices, machine/motion control systems, electro-mechanical systems, VFD and Servo programming, communication protocols, and practical application.
- Ensure proactive safety measures for all equipment and processes.
- Seeks to identify and correct potential safety or environmental issues using NEC, NFPA, and other pertinent safety codes.
- Ensure safety procedures, such as Lock-Out Tag-Out, are always followed.
- Work closely with support technicians to resolve equipment issues.
- Capable of executing project assignments in a team-based environment with minimal supervision.
- Thoroughly carry out assignments to completion.
- Proven ability to identify, diagnose, and implement Ifix to prevent production.
- Electro-Mechanical Background.
- Strong written/verbal communication and interpersonal skills.
- Extrusion and cable winding experience
- Entrepreneurial (able to conceive and design a control system never demonstrated).
- Visionary (understands the big picture and can project this view).
- Knowledge of legacy control equipment, networks, and software.
- Experience with the OSI PI (historian) interface.
- iFix 5.9 or higher experience
- Beckhoff PLC experience.
- Strong written/verbal communication and interpersonal skills.
- Production machinery, including cable winding systems.
- Knowledge in Equipment handling, software networks.
- Quality Control Check
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