DGM​/General Manager - Operations - ERW Pipe Plant

Position: DGM / General Manager - Operations - ERW Pipe Plant
exposure in handling the design, erection & commissioning of New Projects, Shed Structure, E.O.T. Cranes, D.G. Sets, Boilers, Compressors, Tube Mills, Galvanizing Plants, Slitting Line, Gear Boxes, Tool Room Machineries, Water & Air Pollution Control Plants and allied machinery required for G.I and Black Pipe Plants ' to 12' Capacity.
Extensive experience in maintenance/ operations of a wide spectrum of equipments and components.
production of Slitting Lines and 4 Tube Mills to 3 & 3 to 12, Rounds and Sections as per IS, BS and ASTM specifications. Pipe Mills, End Facers, Hydrotester, Cut to Length Machines and Threading Machine , Production , maintenance of Hot Dip Pipe Galvanisng Line to 6 Capacity , Roofing sheet making machines etc.
Carried out the maintenance of Tube Mill, Slitting Line and Spares.
Handled Roller Changing and Roller Re-profiling activities.
A strategic planner with expertise in planning, managing and executing projects, developing technical resources for greater value addition and increased margins.
Experienced in handling projects for improving efficiency of automation & control using available resources and by searching/ installing suitable instruments as per requirement.
Undertaken effective liaising with various Government Departments, Institutions such as I.S.I, I.S.O, A.P.I Financial Institutions, Electrical Boards, Water & Air Pollution Control Boards, etc.
Well conversant with Systematic Planning & Implementation of all required activities.
Handled the maintenance of Automatic Steel Tube Plants, S.S. Tube Mills, Slitting Line, Allied Machines and Equipments, Air Compressor, Heat Exchangers, Pneumatic and Hydraulic Equipments.

Gained exposure in handling the design, erection & commissioning of New Projects, Shed Structure, E.O.T. Cranes, D.G. Sets, Boilers, Compressors, Tube Mills, Galvanizing Plants, Slitting Line, Gear Boxes, Tool Room Machineries, Water & Air Pollution Control Plants and allied machinery required for G.I and Black Pipe Plants ' to 12' Capacity.
An effective communicator & leader with strong analytical, logical, problem solving abilities.
Designed & developed drawings of machine components, foundations as per the machine heights and layout of machines as per the requirements.
Managed a diverse range of tasks such as spares maintenance, coordination with stores, planning department and QC, preparation of MIS and cost control.
Modified the original design to make the material flow easier.
Production Planning & Control
Setting up production targets and achieve the same within time & cost parameters.
Managing the production line for achieving the production targets.
Optimising man & machine utilisation to achieve preset production targets.
Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP).
Imparting continuous on job training to the work force for enhancing their productivity & operational efficiencies through knowledge enhancement / skill building.
Process Improvement/ Cost Reductions
Leading Value Analysis/ Value Engineering & other continuous improvement initiatives in processes.
Conceptualizing and implementing strict measures in operating procedures to optimize resource/ capacity utilization.
Implementing systems for enhancing efficiency and reducing operational costs
Customer Order Compliance
Analysis of orders in terms of quality & process requirement and plan production accordingly.
Implementing Process Management and ensuring adherence to the same.
Ensuring compliance of various quality measures required by customers.
Planning for production activities ensuring compliance to delivery schedules.
Implement Planning technique such as Routing ,scheduling and follow-up, Preparing MIS (Complete information in one sheet)
Implementation of SAP system in shop floor.
Participating in strategic decisions of the top management in achievement of companys objective
Quality Assurance
Ensuring compliance to quality standards & quality system management and maintaining all related documents.
Identifying areas of quality failures and taking steps to rectify the system & initiating company wide preventive and corrective actions to avoid the reoccurrences.
Practicing quality standards with key emphasis on improving quality and improvement opportunities.
Vendor Management
Identifying suppliers for purchases of direct bill of materials & equipment spares.
Assisting the vendors in improving their quality based on the production feedback & criterions such as quality improvement rate, timely delivery, etc.
Man Management
Leading/ motivating teams ensuring their career development and positive contribution to the company.
Organizing training of various personnels, thereby ensuring optimum performance.
core competencies
Operations & Maintenance of Tube Mills
Galvanizing Plant Project Management
Manufacturing
Plant Management
Piping Engineering
Fabrication
Key Expertise
Selected good quality and suitable…