Snr. Controls Engineer, Flagstaff, AZ, Telework

About Us

Machine Solutions is the premier provider of advanced equipment and services for the medical device, biopharmaceutical, and blood- and plasma-collection industries. We support our customers’ needs and growth by delivering quality and value through a wide breadth of products. Machine Solutions provides proprietary mechanical solutions to a variety of complex process, testing and device design challenges. Our equipment has become the industry standard for stent crimping, balloon catheter pleating and folding, catheter braiding and medical device manufacturing applications.

As a pioneer in radio frequency technology, the company has continued to develop advancing technology for thermal forming, molding and welding plastic for medical manufacturing, biopharmaceutical, and blood- and plasma-processing applications. Our experienced team of engineers has been instrumental in automating manual processes that enable our customers to increase production volumes and profit margins, and we believe in providing a superior customer experience by designating resources to a dedicated aftermarket team that is always ready to provide technical service and process support.

Machine Solutions is privately owned by BW Forsyth Partners, a Barry-Wehmiller company. BW Forsyth Partners is the investment arm of multibillion-dollar global manufacturing and engineering consulting firm Barry-Wehmiller. Established in 2009, BW Forsyth Partners blends Barry-Wehmiller’s unparalleled legacy of value creation and people-centric culture development with keen investing experience to help companies realize their true potential. With a focus limited to areas known well, BW Forsyth Partners seeks to partner with leadership teams to acquire small- to middle-market companies in the capital and component equipment, and professional services sectors.

In each of our operating companies, BW Forsyth Partners deploys operational improvements and strategy development without compromising the autonomy, strategic vision and entrepreneurial spirit of their leadership teams.

Location: Flagstaff, AZ. This is an office-based role with approved remote flexibility.

Employment Type: Full-Time

Compensation Range: $98K - $112K

• To build the next generation of automated systems.
• To develop control software, integrate hardware, and support manufacturing and field operations.
• To work some weeks remotely, traveling to our Flagstaff facility as business needs require to participate in hands‑on development, system testing, and team alignment.
• To work on cutting‑edge automation and control systems for medical device manufacturing.
• To be part of a collaborative, innovative, and driven team.
• To enjoy a supportive culture that values professional growth and diversity.
• To receive competitive compensation and benefits.

As a Senior Software Controls Engineer, you will design, develop, and implement electrical control systems and software for complex medical device processing equipment. This role involves:

• Developing control algorithms and PLC programs.
• Creating software for data transmission and debugging.
• Leading small to medium‑size projects and mentoring team members.
• Collaborating with cross‑functional teams and interfacing with customers.

• Serve as a subject matter expert in electrical systems and control software.
• Design and validate new products and improve existing ones.
• Integrate electrical, mechanical, and software components seamlessly.
• Drive innovation and process improvements for efficiency and cost‑effectiveness.

• Education: Bachelor’s in Electrical Engineering or related field.
• Experience: 5 to 7 years in controls engineering; medical device or capital equipment experience preferred.
• Skills:
  • Advanced expertise in Omron, Allen‑Bradley, Beckhoff automation systems.
  • Strong PLC programming and HMI development skills.
  • Proficiency in C# and Visual C++ software development.
  • Ability to troubleshoot multidisciplinary systems.

• Travel: Up to 10% domestically and internationally.
• Work Environment: Office near…