Stress Engineer

Stress Engineer – Farnborough

Who we are:

Auxitrol Weston is an Operating Unit consisting of 4 top tier manufacturing sites;
Auxitrol SA (France), Weston Aerospace Ltd (UK), Norwich Aero Products Inc. (USA) and Auxitrol Weston (Mexico), all with design, manufacturing and test capabilities; as well as 4 maintenance, repair and overhaul shops in France, USA, Singapore and China.

Using our combined know-how and intellectual property, we develop world‑class sensors for gas turbine and airframe applications; placing us at the forefront of the Aerospace and Defence markets.

Weston Aerospace Ltd has approximately 175 employees at Farnborough who work across multiple product lines including temperature, speed, pressure and vibration sensing.

At Farnborough, we have extensive in‑house environmental test facilities enabling us to verify the performance of our products by replicating their hostile operating conditions (Testing – Auxitrol Weston).

Location:

Farnborough

Role Type:
Permanent

Scope of the Role

This is an exciting opportunity for an experienced Stress Engineer to join the Engineering team in Farnborough. It is an important role within the Engineering Department, analysing and designing mechanical and static components to ensure strength and integrity throughout life, supporting the development of technologies at low technology readiness levels (TRL), exploring the limits of product capability and beyond to really understand our designs and the verification of product performance against our customer’s requirements.

The products are typically highly engineered sensors and associated signal‑transmitting cables that measure the performance characteristics and local conditions whilst surviving the extreme environment of gas turbine engines used in various applications, chiefly aeronautics.

You will enjoy working in a dynamic and fast‑paced engineering team, applying your analytical mind–and practical approach to solve challenging technical problems every day. You will thrive working in an environment with a high volume of work, being able to effectively prioritise tasks and manage your time.

You will actively participate in the New Product Introduction (NPI) process, with the opportunity to influence and contribute to the design of new sensors. In this role, you will work with autonomy and be empowered to analyse test data and make fact‑based, risk‑informed decisions on a regular basis. To be successful in this role you will be highly motivated, proactive and tenacious in your pursuit of a full understanding of the component forces, stress systems leading to effective design solutions right first time.

• Perform a range of stress analysis (and mechanical tests) to analyse the structural integrity of mechanical systems, components and materials
• Utilise CAD and FEA software to accurately model and analyse structures under complex loads and conditions to ensure structural integrity
• Perform hand calculations and use analytical methods to validate the FEA data and substantiate the design safety factors
• Performing risk assessment exercises based on experience, database information and first‑pass analysis
• Evaluate the life span and durability of structures and materials under dynamic cyclic loading and temperature
• Understanding key aerospace structural material properties and performance, especially super alloys and their applications in high temperature gas turbine environments
• Select and use material properties correctly to ensure stress analysis results are realistic and accurate
• Review designs and identify potential failure modes and recommend design improvements
• Collaboration and working closely with cross‑functional teams, products, design engineers and project managers
• Keeping abreast of latest stress analysis techniques and applying to the analysis
• Maintain and update stress modelling procedures, incorporating best practice
• Assist with test failure investigations
• Proactively contribute to continuous improvement initiatives in test methodologies, processes, and laboratory operations
• Prepare presentations to communicate results and recommendations to stakeholders
• Report writing,…