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Senior Mechanical Design Engineer

Job in Elk Grove Village, Cook County, Illinois, 60009, USA
Listing for: Aegis Worldwide
Full Time position
Listed on 2026-01-24
Job specializations:
  • Engineering
    Manufacturing Engineer, Mechanical Engineer, Automation Engineering
  • Manufacturing / Production
    Manufacturing Engineer, Automation Engineering
Salary/Wage Range or Industry Benchmark: 100000 - 150000 USD Yearly USD 100000.00 150000.00 YEAR
Job Description & How to Apply Below

Schedule: On-site | 7:00 a.m. – 3:30 p.m. (flex time available for extended hours)

Salary Range: $100,000 – $150,000 (targeting $130,000–$150,000 for strong packaging automation experience)

Openings: 1

Overview

Position Overview

We are seeking a Senior Mechanical Engineer to join a highly integrated packaging automation manufacturer specializing in custom-built machinery. This is a senior-level, hands-on engineering role focused on custom automation and packaging machine design
, with full ownership of the mechanical scope from concept through completion.

The ideal candidate will be able to operate independently within 3–6 months
, manage multiple projects, and collaborate closely with manufacturing, assembly, and controls teams in a fast-paced, on-site environment.

What You’ll Be Working On
  • Custom vertical and horizontal cartoners, case packers, and integrated packaging systems
  • Fully automated machinery serving food, beverage, cosmetic, confectionery, and pharmaceutical markets
Key Responsibilities
  • Own the mechanical scope of projects from concept through build and completion
  • Develop project timelines, define machine layouts, sections, and schedules
  • Lead mechanical concept development and detailed design
  • Create timing charts, machine flow diagrams, and mechanical concepts for controls integration
  • Release designs to manufacturing and support assembly, debugging, and commissioning
  • Troubleshoot and redesign machinery to improve performance and reliability
  • Coordinate with internal manufacturing teams and external vendors
  • Manage multiple projects concurrently once ramped up
Required Qualifications
  • B.S. in Mechanical Engineering
  • 3+ years of mechanical design experience (open to a wide range of experience levels up to 25 years)
  • Proficiency in Solid Works (Solid Works PDM strongly preferred)
  • Experience with timing charts, air diagrams, motors, gearboxes, and motion systems
  • Ability to support and troubleshoot on the manufacturing floor
  • Solid understanding of project ownership and execution
  • Strong conceptual thinking and problem-solving skills
  • Team-oriented mindset with strong communication skills
  • Ability to travel up to 10% (often less in practice)
Preferred / Nice-to-Have
  • Experience with cartoning, case packing, or high-speed packaging equipment
  • 10–15 years of hands-on mechanical design experience
  • Exposure to international customers
  • Additional language skills (Japanese or Serbian a plus, not required)
  • Fully integrated engineering, manufacturing, and assembly all on-site
  • Approximately 200,000+ sq. ft. of climate-controlled manufacturing space
  • Highly collaborative, hands-on, team-player culture
  • Engineers regularly work on the plant floor alongside manufacturing and assembly teams
  • Strong emphasis on accountability, ownership, and long-term commitment
  • Proven internal growth track record—many leaders started in junior engineering roles
Stability matters.

Stability matters. Ideal candidates will demonstrate longer tenures (5–7+ years) in prior roles and a commitment to growing within an organization.

  • Competitive salary with flexibility for the right experience
  • Excellent benefits package, including:
  • Medical PPO (100% employee-paid, ~90% dependent coverage)
  • Dental and Vision PPO
  • Health Reimbursement Account (HRA)
  • 401(k)
  • 11 paid holidays
  • PTO and sick time
  • Tuition reimbursement (up to $5,250 annually)
  • Life insurance, disability coverage, and EAP
Why This Role

This is an opportunity to join a stable, growing automation manufacturer that values engineering excellence, collaboration, and long-term career growth
. If you enjoy owning projects end-to-end, being hands-on with machines, and working in a team-driven environment, this role offers both challenge and upside.

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Position Requirements
10+ Years work experience
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