Senior PLC-Control Engineer

BEPC Inc. provides Specialized Engineering Solutions and IT Project Management services to Fortune 500 companies in the Life Science and Technology industries. BEPC Mexico, a division of BEPC Incorporated, provides and manages consulting services for Automotive and Medical device companies throughout Mexico and around the globe.

The Senior Automation & Controls Engineer is responsible for leading the design, development, implementation, validation, and continuous improvement of automated equipment and control systems. This role combines strong technical expertise in PLC-based automation, electrical and pneumatic systems, equipment validation, and project leadership within regulated manufacturing environments, preferably in the medical device industry.

KEY RESPONSABILITIES:

· Lead and manage electrical and control system projects, ensuring alignment with scope, budget, and schedule.

· Design, develop, program, and troubleshoot PLC-based control systems (Allen-Bradley, Siemens, Keyence, Beckhoff, Schneider).

· Develop and implement HMI/SCADA applications (Factory Talk View, Aveva Edge, Ignition, TIA Portal, etc.).

· Integrate VFDs, servo systems, motion control, robots (e.g., Mitsubishi), and machine vision systems (Cognex, Keyence, Data Man).

· Participate in the design and implementation of new automated equipment and capacity expansion projects.

· Execute and oversee Factory Acceptance Tests (FAT), User Acceptance Tests (UAT/BUAT), and internal testing activities.

· Lead and support equipment validation activities (IQ, OQ, PQ) in compliance with FDA and ISO 13485 standards.

· Ensure proper integration with Manufacturing Execution Systems (MES) and Warehouse Control Systems (WCS), when applicable.

· Generate and maintain technical documentation, including BOMs, electrical schematics, panel layouts, validation protocols, and reports.

· Perform advanced troubleshooting of electrical, pneumatic, mechanical, and control systems.

· Oversee preventive and corrective maintenance strategies to improve equipment reliability and efficiency.

· Collaborate cross-functionally with Manufacturing, Quality, R&D, Maintenance, and external stakeholders.

· Provide technical leadership, delegate tasks effectively, and mentor junior engineers and technicians.

· Support continuous improvement initiatives focused on efficiency, safety, and process optimization.

· Ensure compliance with safety and regulatory requirements in regulated manufacturing environments.

QUALIFICATIONS:

· Bachelor’s degree in electrical engineering, Mechatronics, Automation, Mechanical Engineering, or related field.

· 7+ years of experience in industrial automation and controls engineering.

· Strong expertise in PLC programming (Allen-Bradley, Siemens; others desirable).

· Advanced knowledge of electrical controls, schematics, and pneumatic systems.

· Experience with servo systems, VFDs, motion control, and robotics integration.

· Experience in executing FAT, UAT, and equipment validation (IQ/OQ/PQ).

· Proficiency in AutoCAD / AutoCAD Electrical.

· Strong troubleshooting skills in automation and manufacturing systems.

· Ability to manage multiple concurrent projects.

• · Upper-intermediate to advanced English proficiency (written and spoken).
• Availability to work for a period of 2 to 3 months
• Authorized to work on site (El Paso, TX) or with a valid TN visa

PREFERRED QUALIFICATIONS:

· Strong project planning, budgeting, and stakeholder communication skills.

· Experience in warehouse automation, material handling, or the post/parcel sector.

· Knowledge of networking protocols (Ethernet/IP, Profinet, Serial).

· 3+ years of experience in regulated environments (medical device preferred).

· Experience with MES/WCS integration.

· Familiarity with FDA regulations and ISO 13485.