Maintenance Programmer

# Maintenance Programmer East Chicago, IN 46312

Education Level4 Year Degree## Description Maintenance Programmer

JOB SUMMARY The Maintenance Programmer will support the facility's production through the programming, troubleshooting, and maintenance of Programmable Logic Controllers (PLCs), Human-Machine Interfaces (HMIs), and other control systems. This position requires a strong technical aptitude to manage both software and hardware aspects of industrial automation while ensuring compliance with safety and food quality regulations, such as GMPs and HACCP.ESSENTIAL DUTIES & RESPONSIBILITIES
* PLC/HMI Programming:
Design, write, test, and implement PLC programs (e.g., Allen-Bradley Control Logix, Compact Logix) and HMI/SCADA software (e.g., Wonderware) that meet production needs.
* Troubleshooting & Repair:
Diagnose and repair complex electrical, mechanical, pneumatic, and control system issues to minimize production downtime.
* Preventive Maintenance:
Perform planned preventive maintenance (PMs) and inspections on machinery to foresee potential problems and ensure equipment longevity.
* System Installation & Commissioning:
Collaborate with engineers and production teams to install new equipment and control systems, including field commissioning and startup procedures.
* Documentation & Compliance:
Maintain accurate documentation of all maintenance activities, software changes, and electrical schematics. Ensure all work aligns with OSHA, GMPs (Good Manufacturing Practices), and HACCP food safety standards.
* Continuous Improvement:
Monitor system efficiency, analyze key performance indicators (KPIs), and propose modifications or upgrades to existing automation to improve processes.
* Training & Support:
Provide training and technical support to operations and other maintenance personnel on automated systems and new equipment operations.

SKILLS/QUALIFICATIONS
* Technical Expertise:
Proficiency in PLC programming, setup, and troubleshooting is essential. Strong electrical knowledge and the ability to read and interpret technical diagrams, schematics, and blueprints are also required.
* Industry Knowledge: A solid understanding of food processing equipment, such as HTST, CIP systems, conveyors, pumps, and packaging machinery, is highly beneficial.
* Problem-Solving:
Excellent analytical and problem-solving skills to identify root causes of malfunctions and implement effective corrective and preventive measures.
* Communication:
Strong communication skills to collaborate effectively with cross-functional teams (Production, Quality Assurance, Engineering, and Sanitation).
* Physical Demands:
Ability to work in a food manufacturing environment (which may involve exposure to temperature extremes or dust) and perform physical tasks, including lifting up to 50-75 pounds and standing for extended periods.

* Education:

A technical diploma or relevant certification in industrial maintenance, automation, or electrical systems.
* Other:
* Bilingual English and Spanish a plus
* Prior experience in a manufacturing or industrial environment is typically required, with experience in food or beverage manufacturing being a significant advantage.

PHYSICAL REQUIREMENTS
* Ability to work within timelines and under pressure based on production needs
* Availability to work scheduled hours, including weekends as required
* Ability to stand, bend, and climb stairs for extended periods (10–12 hours per day as needed)
* Ability to work in a refrigerated environment (32–36 °F)
* Must be able to lift up to 50 pounds multiple times throughout the day
* Play a key role in the launch of a next-generation facility
* Work with a collaborative and innovative-driven team
* Help deliver high-quality, safe, and delicious food products to consumers
* Contribute to the future of food manufacturing through automation and sustainability
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