Electromechanical Technicians

The Electromechanical Technicians will carry out overhaul of AC and DC motors in a workshop environment, including dismantling, inspection, cleaning, bearing replacement, reassembly, and assistance with rewinding activities. The role includes conducting basic electrical tests such as insulation resistance and continuity, supporting no‑load/run tests, and completing required overhaul documentation in line with safety standards and workshop procedures. This scope is limited to motor overhaul activities only.

• Carry out complete overhaul of AC and DC motors in a workshop environment as per approved procedures.
• Perform safe dismantling and assembly of motors, including rotors, stators, bearings, end shields, and cooling components.
• Clean motor components using approved methods (chemical / mechanical) prior to inspection and reassembly.
• Inspect and assess bearings, shafts, rotors, stators, commutators (DC motors), slip rings, and cooling fans for wear or damage.

• Conduct insulation resistance (IR) testing, continuity checks, and winding resistance measurements before and after overhaul.
• Identify common motor faults such as insulation deterioration, overheating marks, bearing failures, and mechanical imbalance.
• Assist in rewinding activities, including insulation preparation, slot cleaning, varnishing support, and post‑rewind checks.
• Record test results and report abnormalities to senior technicians or supervisors.
• Perform bearing removal and installation, including heating and fitting methods under supervision.
• Carry out shaft alignment checks, run‑out measurement, and balancing support (as applicable).
• Ensure correct reassembly with proper clearances, torque tightening, and alignment of components.

• Support reassembly of motors according to drawings, manuals, and standard overhaul practices.
• Assist in no‑load and trial run tests to verify rotation, vibration, noise, and temperature.
• Ensure motors are fit for final inspection and site dispatch after overhaul completion.

• Follow electrical and mechanical safety practices, LOTO requirements (where applicable), and workshop SOPs.
• Use appropriate PPE, tools, lifting equipment, and handling methods during overhaul activities.
• Maintain good housekeeping standards within the overhaul workshop.

• Complete overhaul checklists, job cards, and test reports accurately.
• Update motor history records and highlight repeat failures or improvement recommendations.
• Assist in preparation of documentation for QC checks and audits.

• ITI (Electrician) or equivalent technical qualification is required.
• Minimum 3 to 5 years of hands‑on experience in AC and DC motor overhaul within a workshop or industrial environment.
• Proven experience in motor dismantling, inspection, cleaning, and reassembly.
• Hands‑on knowledge of bearing removal and replacement and mechanical checks.
• Ability to perform basic electrical tests, including insulation resistance (IR) and continuity testing.
• Experience supporting motor rewinding activities and no‑load / trial runs under supervision.
• Familiarity with workshop safety practices, SOPs, and documentation requirements.